Overview:
The centrifugal spray dryer utilizes a centrifugal atomizer to efficiently dry liquid materials, now a staple in industrial production. This versatile process is optimal for creating powdery and granular products from solutions, emulsions, suspensions, and pumpable slurries. Spray drying ensures precise control over particle size distribution, moisture content, bulk density, and particle shape, making it the ideal solution for high-quality product results.
Principle:
The centrifugal spray dryer operates on the principle of transforming air, filtered and heated, into the air distributor at the top of the dryer. The hot air is introduced spirally and uniformly. The feed liquid is channeled from a tank through filters to the centrifugal atomizer, where it is nebulized into fine mist droplets. In a matter of seconds, these droplets encounter the hot air, rapidly evaporating moisture and transforming into a finished product, collected at the bottom of the drying chamber and cyclone separator. The exhaust is efficiently managed via the fan, with customizable heating and dust collection options to suit user requirements.
Structural Diagram:
Features:
1.Our dryer boasts a rapid drying speed, significantly expanding the surface area of the atomized material liquid. In the hot air stream, 95% -98% of moisture evaporates almost instantaneously, with drying completed in just 5-15 seconds, exemplifying the essence of instantaneous drying.
2. The uniquely engineered air distribution system minimizes equipment resistance, optimizing the air handling capacity of the dryer.
3. Streamline your production with a simplified process that facilitates continuous control. Liquids with moisture content ranging from 40-90% are efficiently dried in one pass, reducing the need for subsequent crushing or screening and enhancing product purity.
4. Ideal for heat-sensitive materials, our dryer completes the drying process swiftly, preserving the color, aroma, and taste of the material.
5. The resultant products exhibit superior dispersibility, fluidity, and solubility with adjustable particle size, looseness, and moisture content to meet specific requirements.
Scope of Application:
1. Food Industry: Our spray dryer is perfect for creating a diverse array of food products such as milk powder, tickle, cocoa milk powder, milk substitute, pig blood powder, and both egg white and yolk powders, providing seamless and efficient drying solutions.
2. Foods and Plants: Elevate your food production with our spray dryer, ideal for oats, chicken juice, coffee, instant tea, flavored meats, a variety of proteins, soy, peanut proteins, and hydrolysates, ensuring exceptional quality and flavor retention.
3. Sugars: Effortlessly produce high-quality sugar products such as corn syrup, corn starch, glucose, pectin, maltose, and potassium sorbate, with our advanced spray drying technology that guarantees consistency and precision.
4. Plastic Resins: Our spray dryer excels in processing a wide range of plastic resins, including AB, ABS emulsion, urea-formaldehyde resin, phenol formaldehyde resin, polyethylene, polyfluoride, and ethylene, ensuring superior performance and efficiency.
5. Chemical Industry: Experience unparalleled drying performance for chemicals such as sodium fluoride (potassium), basic dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid, amino acids, and silica, providing reliable and precise results.
6.Ceramics: Achieve remarkable results with our spray dryer when working with ceramics, including alumina, ceramic tile material, magnesium oxide, and talcum powder, ensuring a smooth and efficient drying process for superior quality.
Key Points:
1.Contact between hot air and droplets: Optimized hot air flow into the spray drying chamber is crucial. Whether cocurrent, countercurrent, or mixed, ensuring precise direction and angle allows for full heat exchange and superior product quality.
2. Atomization: A superior atomization system is critical for achieving uniform droplet size distribution, which is essential for maintaining high-quality standards and ensuring a consistently high qualified rate for your products.
3. Tube angle and cone angle design: With the production of nearly 1,000 sets of spray dryers, we have gathered valuable experience and data that we are eager to share with you to optimize your drying processes.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a distinguished leader specializing in the development and production of top-notch drying equipment, including granulating, mixing, crushing, and dust removal systems. Our expertise extends to the manufacturing of transmission equipment and other specialized drying solutions, alongside designing, crafting, and installing bespoke equipment tailored to meet your unique requirements.Our innovative products find extensive applications across a myriad of industries such as pharmaceuticals, chemicals, food processing, animal feed, biotechnology, electronics, and beyond. Since our inception, our commitment has been unwavering in delivering superior pre-sale technical consultancy and robust after-sale support to every client. We steadfastly adhere to our core values of 'excellent quality, competitive pricing, and timely delivery' while upholding our business ethos of 'integrity, pragmatism, and win-win collaboration,' ensuring unparalleled service and exceptional product offerings.
Backed by a team of seasoned experts, we seamlessly integrate cutting-edge technology with advanced business management strategies. Our proactive approach to market exploration includes offering technical exchanges, comprehensive equipment manufacturing, installation, commissioning, hands-on training, and diligent post-sale tracking services across all sectors.
Our state-of-the-art testing facilities are open to clients eager to conduct material evaluations and order inspections, welcoming individuals from various industries to engage with us. At Changzhou Yuanze Drying Equipment Co., Ltd., we are dedicated to building a future of mutual success and prosperity, hand in hand with you!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Reasonable pricing, timely delivery, and sincere service as the cornerstone of growth.
FAQ:
1. Where is your factory?
Our company is proudly situated in Zhenglu Town, Tianning District, Changzhou, blending tradition with innovation in a vibrant industrial hub.
2. How can I get to Your Factory?
A: For a seamless journey, fly to Pudong or Shanghai Hongqiao International Airport, then catch a high-speed train or bus to Changzhou Railway Station, where we will warmly welcome you. Our company is conveniently located just 20km from the station.
If you are already in China, consider flying to Changzhou Benniu Airport or Wuxi Airport, or opt for a train or bus directly to our city, where we await your visit with open arms.
We extend a heartfelt invitation for you to visit our company at your convenience and experience our dedication firsthand.
3. Delivery Time?
Our delivery time ranges from 10-60 days, tailored to the machine type, chosen transportation method, and part availability, ensuring timely and efficient service.
4. What is the quality warranty?
We guarantee our machines to be new (or unused) for 12 months, during which we provide complimentary maintenance for quality issues and free spare parts, ensuring peace of mind and reliability.
5. What if the machine breaks after the warranty period?
In the event of a machine failure, we promptly offer technical advice and solutions. We commit to a long-term supply of high-quality parts for those easily worn out, ensuring uninterrupted operation.
Services:
Pre-sale Service
We invite our esteemed customers to visit our company, facilitating face-to-face discussions on technical requirements for a tailored and optimal solution.
Sales Service
Our team is dedicated to configuring equipment according to your specifications. Our engineers will provide comprehensive training on equipment characteristics and operational insights, ensuring your equipment performs at its best.
The Adjuster
We proudly offer comprehensive services including installation, commissioning, maintenance, and training. Additionally, we supply essential technical information, top-tier equipment, advanced software, and GMP certification materials to ensure the highest standards. To further support our valued clients, we have established a dedicated after-sales service hotline and commit to annual customer visits. This allows us to stay attuned to your evolving needs and address operational challenges in your production processes with precision and care.
Quality Assurance
Dedicated to excellence, our company strictly adheres to ISO9001 quality system certification standards, pledging to deliver state-of-the-art equipment. Our technology is cutting-edge and our products are renowned for their exceptional quality. We ensure that our equipment is not only safe and reliable but also competitively priced and easy to maintain, exceeding your expectations every step of the way.
Our equipment boasts a one-year warranty, during which all spare parts are sourced from prestigious, well-known brands. Should any quality issues such as equipment failure or damage arise within this period, we offer complimentary repair or replacement services, ensuring your operations continue smoothly and effectively.
We eagerly anticipate establishing long-term partnerships with global collaborators, fostering mutually beneficial and win-win relationships. We warmly welcome you to join us on this exciting journey of cooperation and success.
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