Description:
Our disc continuous dryer epitomizes efficiency, serving as an exceptional conductive continuous drying solution. Its distinctive structure and innovative working principle contribute to its impressive thermal efficiency, minimal energy consumption, compact footprint, straightforward configuration, and ease of operation and control, all while maintaining an exemplary operating environment.
Operational Principle:
Wet materials are fed continuously from the feeder onto the first layer of the drying plate atop the dryer. The rotating rake arm, equipped with rake blades, ensures constant flipping of materials. As materials traverse the drying tray's surface in an exponential spiral fashion, they are transferred from the smaller tray's outer edge to the larger tray below. On the larger drying tray, materials shift inward, falling into the next layer's smaller drying tray via the central feeding port. The alternating arrangement of large and small plates facilitates smooth material flow throughout the entire dryer.
The hollow drying plate, infused with a heating medium such as saturated steam, hot water, thermal oil, or high-temperature molten salt, maintains optimal heating efficiency. The medium flows in from one side of the plate and exits the other. The dried material descends from the final drying plate to the aggregate tray, where it is efficiently transported by rake blades to the discharge port. Moisture evaporates from the material, exiting through the strategically placed dehumidification port on the top cover. In vacuum disc dryers, moisture is extracted via the vacuum port. The discharged dry materials are ready for immediate packaging. By incorporating auxiliary equipment like finned heaters, recovery condensers, bag filters, pre-dryers, and fans, drying production capacity is enhanced. This system also enables easy solvent recovery for paste-like and heat-sensitive materials, along with heating, cooling, calcination, sublimation, pyrolysis, and reaction processes.
Structural Diagram:
Features:
Effortless Regulation
Optimize the drying process effortlessly by adjusting various parameters such as material layer thickness, spindle speed, rake arm count, and rake blade type and size.
Each drying tray layer can independently receive hot or cold media, allowing precise and effortless control over material temperature.
Easily and accurately determine the residence time of materials, ensuring optimal drying results.
With a single flow direction and no backmixing, materials dry evenly without requiring additional mixing, resulting in high-quality outcomes every time.
Effortless Operation
The driving and parking operation of the dryer is exceptionally straightforward, ensuring user-friendly interactions.
When it's time to halt the feeding, the material scraper swiftly evacuates the contents from the dryer, making it efficient and seamless.
Featuring a distinctive oversized inspection door mirror, the equipment allows meticulous cleaning and thorough observation of the internal components.
Minimized Energy Consumption
With a remarkably thin material layer, a gentle spindle speed, and an energy-efficient material conveying system, power requirements are significantly reduced, cutting electricity usage drastically.
Through the efficient heat conduction process, our dryer maximizes thermal efficiency while minimizing energy consumption, setting a new standard for eco-friendly drying solutions.
Eco-Conscious Design
Operating under atmospheric pressure, the airflow within the equipment is minimal, resulting in varying humidity levels that prevent dust from reaching the top. Consequently, the exhaust released is virtually dust-free, promoting a clean and environmentally friendly operation.
For sealed operations, our device is equipped with a high-performance solvent recovery system, simplifying the retrieval of organic solvents from moisture-laden gases. This system not only boasts a remarkable recovery rate but also ensures safe processing of flammable, explosive, and toxic materials by incorporating protective gas for a secure closed-loop circulation.
Under vacuum conditions, this disc dryer excels in handling thermosensitive materials, providing a precise and safe drying environment.
Effortless Installation
Manufactured and transported as a complete unit, the dryer requires only a simple lift and position for installation, streamlining the setup process.
Thanks to its vertical installation and strategic dry tray arrangement, even units with a large drying capacity maintain a surprisingly small footprint.
Application Domain:
Innovative Organic Chemical Products
We provide a wide array of organic chemical raw materials and intermediates, including PVC resin, PTFE resin, fumaric acid, anthraquinone, melamine, and more, serving diverse industrial applications.
Versatile Inorganic Chemical Products
Our offerings encompass a comprehensive selection of inorganic chemicals such as lightweight calcium carbonate, magnesium carbonate, aluminum hydroxide, and many others, catering to various industrial needs.
Healthcare, Agriculture & Food Innovations
Our product range supports the pharmaceutical, pesticide, and food industries with compounds including ampicillin toxin, vitamin C, and even ginkgo biloba leaf extracts, ensuring quality and efficiency.
Feed and Fertilizer Solutions
Providing compounds like bio potassium fertilizer and protein feed, we cater to both agricultural and animal feed sectors, promoting growth and sustainability.
Key Technical Specifications:
In-Depth Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. excels as a leader in the creation of superior drying equipment, granulating devices, mixing units, crushing apparatus, dust removal systems, and transmission equipment. Offering an array of non-standard equipment, we specialize in comprehensive design, state-of-the-art manufacture, and seamless installation, meeting diverse industry needs.Our innovative products find indispensable applications across a spectrum of industries, including pharmaceuticals, chemicals, food processing, animal feed, biology, electronics, and many more. Since our establishment, we have been committed to delivering exceptional pre-sale technical support and after-sale tracking services to our esteemed customers. Upholding our core principles of 'excellent quality, preferential pricing, and timely supply,' we adhere to a business philosophy centered on honesty, pragmatism, and mutual success, ensuring our clients receive unparalleled services and top-tier products.
Boasting a professional technical team, our company integrates cutting-edge technology with advanced business management strategies. We actively venture into new markets, facilitating technical exchanges, equipment manufacturing, installation, commissioning, technical training, and diligent product after-sales tracking services for various sectors of society.
Equipped with state-of-the-art testing machines, we warmly invite customers from all walks of life to conduct material tests and inspect orders, ensuring complete satisfaction and quality assurance. Join us in a partnership rooted in mutual benefit and collective triumph as we work hand in hand to forge a prosperous future together!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Reasonable Pricing, Timely Delivery, and Sincere Service as the Cornerstones of Development
FAQ:
1. Where is your factory located?
Our esteemed company is nestled in the heart of Zhenglu Town, Tianning District, Changzhou, a region renowned for its industrial prowess.
2. How can I visit your esteemed factory?
A: For an unparalleled travel experience, fly directly to Pudong or Shanghai Hongqiao International Airport. From there, a high-speed train or bus voyage will lead you to Changzhou Railway Station, where we shall graciously receive you and escort you to our premises. Our company is conveniently situated approximately 20km from Changzhou Railway Station.
For those already in China, fly seamlessly to Changzhou Benniu Airport or Wuxi Airport, or opt for a train or bus to our vibrant city.
We extend a warm and heartfelt invitation for you to visit us at Changzhou Yuanze Drying Equipment Co., Ltd, anytime at your convenience.
3. What is the delivery time for your products?
Our delivery time ranges between 10 to 60 days, tailor-fitted to the specific type of machine requested, the selected transportation mode, and the availability of necessary parts.
4. What assurance is provided on the product quality?
We guarantee our machines to be brand new or unused for a period of 12 months. Throughout this time, we commit to offering complimentary maintenance and free spare parts should any quality issues arise.
5. What support is available if the machine encounters issues post-warranty?
In the unlikely event of machine malfunction, we will promptly deliver technical advice and solutions. We ensure a long-term supply of premium parts for those components that are susceptible to wear.
Services:
Pre-sale Service
We cordially invite our clients to visit our headquarters for an in-depth, face-to-face discussion on their technical requirements, ensuring a bespoke approach to their needs.
Sales Service
Our team meticulously debugs equipment to meet the unique technical specifications of our clients. Our expert engineers provide thorough training on equipment features and operational insights, ensuring optimal performance at all times.
The Adjuster
We offer comprehensive services including installation, commissioning, maintenance, and training. We provide essential technical information, equipment, software, and GMP certification materials, maintain an after-sales service hotline, and arrange annual visits to clients to better understand their evolving needs and operational challenges.
Quality Assurance
Adhering strictly to the ISO9001 quality system certification, we pledge to deliver cutting-edge, high-quality equipment that is safe, reliable, cost-effective, and easy to maintain.
Our equipment comes with a one-year warranty, featuring spare parts from reputable brands. During this period, should any quality issues such as malfunctions or damages occur, we will repair or replace the equipment free of charge.
We eagerly anticipate forging long-lasting partnerships with global partners to establish mutually beneficial, win-win collaborations. You are warmly welcomed to join us on this journey.
){kind=link}