Description:
The disc continuous dryer is a highly efficient conductive continuous drying machine. Its unique design and operational principles ensure high thermal efficiency, low energy consumption, compact footprint, simple operation, and superior control, providing an excellent operational environment.
Operational Principle:
Wet materials are continuously fed from the feeder to the first layer drying plate at the top. A rotating rake arm with rake blades continuously flips the materials, which flow across the drying tray surface in an exponential spiral pattern. Materials transfer from the small drying tray to the large drying tray below, moving inward and falling through a central feeding port, alternating through the dryer layers, ensuring continuous material flow.
The hollow drying plates are heated using various mediums such as saturated steam, hot water, thermal oil, and high-temperature molten salt, entering from one end and exiting from the other. Dried materials fall into an aggregate tray and are transported by rake blades to the discharge port. Moisture is expelled through a dehumidification port on the top cover or a vacuum port in vacuum models. Auxiliary equipment like finned heaters, solvent recovery condensers, bag filters, pre-dryers, and induced draft fans can enhance drying capacity, allowing for the processing of heat-sensitive materials, solvent recovery, and other operations like heating, cooling, calcination, sublimation, pyrolysis, and reaction.
Structural Diagram:
Features:
Easy to Regulate
The drying process can be precisely controlled by adjusting the material layer thickness, spindle speed, rake arm number, and rake blade type and size.
Each drying tray layer can be independently fed with hot or cold media to accurately control material temperature.
Accurate adjustment of material residence time.
Materials follow a single flow direction with no backmixing, ensuring uniform drying without the need for additional mixing.
Effortless Operation
Enjoy the simplicity of our dryer's driving and parking operations, designed for ease and convenience.
With our efficient material scraper, quickly clear out the dryer by halting the feed, ensuring a swift emptying process.
Inspect and clean with ease through our specially designed large-sized inspection door mirror, granting you clear visibility of the equipment's interior.
Minimal Energy Consumption
Featuring a thin material layer and low spindle speed, our material conveying system is engineered to use minimal power and electricity.
Achieve exceptional thermal efficiency with our heat conduction drying method, which ensures low energy consumption.
Environmentally Friendly
Atmospheric Pressure Type: The low airflow velocity and varying humidity levels inside the equipment reduce dust lift-off, ensuring that the exhaust gas released from the top dehumidification outlet is virtually dust-free.
Sealed Type: Equipped with a cutting-edge solvent recovery device, our system efficiently recovers organic solvents from moisture-carrying gases, boasting a simple yet high-recovery design. For handling flammable, explosive, toxic, or oxidizable materials, protective gas can be utilized in a closed-loop system, guaranteeing safe and reliable operations.
Vacuum Type: Perfectly suited for drying thermo-sensitive materials, our vacuum-operated disc dryer offers optimal performance under vacuum conditions.
Effortless Installation
Our dryer is delivered and transported as a single unit, requiring only lifting and positioning for quick and simple installation.
With a vertical layout and dry tray arrangement, our dryer maximizes drying area while maintaining a minimal footprint.
Versatile Application Areas:
Organic Chemical Products
Ideal for organic chemical raw materials and intermediates such as polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, nitroanthraquinone, para aminophenol, melamine, cyanuric acid, and more.
Inorganic Chemical Products
Perfect for a wide range of inorganic chemical products, including lightweight calcium carbonate, active calcium carbonate, nanoscale ultrafine calcium carbonate, magnesium carbonate, aluminum hydroxide, and many others.
Medicine, Pesticides, Food
Tailored for processing medicinal, pesticide, and food-related materials, including Ampicillin toxin, Deng salt, L-phenylglycine, cefotaxime, ceftriaxone, vitamins, medicinal salts, caffeine, tea extracts, chocolate powder, and more.
Feed and Fertilizer
Optimal for drying feed and fertilizer materials such as potassium carbonate, bio potassium fertilizer, protein feed, chloramphenicol, mycelium, bran, distiller's grains, seeds, herbicides, and calcium hydrogen phosphate.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a premier manufacturer specializing in the production of an extensive range of high-quality drying equipment, granulating equipment, mixing equipment, crushing equipment, dust removal equipment, and transmission equipment. We excel in offering customized non-standard equipment design, manufacturing, and installation solutions tailored to meet diverse industrial requirements.
Our cutting-edge products are extensively utilized across a broad spectrum of industries, including pharmaceuticals, chemicals, food processing, animal feed, biology, electronics, and more.
Since its inception, our company has been dedicated to providing exceptional pre-sale technological support and comprehensive after-sale tracking services to every customer. Upholding our core tenet of 'excellent quality, preferential price, timely supply,' we adhere to a business philosophy rooted in 'honesty, pragmatism, and win-win' to deliver professional services and superior products.
Our team of seasoned professionals integrates the latest industry technologies and advanced business management models to actively explore new markets. We offer an array of services, including technical exchanges, equipment manufacturing, installation and commissioning, technical training, and product after-sales tracking, catering to various sectors of society.
Equipped with state-of-the-art testing machinery, we welcome customers from all walks of life to conduct material tests and inspect their orders, ensuring complete satisfaction.
Our company is committed to working hand-in-hand with you, fostering mutual benefit and creating a prosperous future together!
Business Policy: We stand firm on the principles of Integrity as the Foundation, Credit as the Supreme, and Quality as the Survival Principle.
Service Tenet: We promise reasonable pricing, timely delivery, and sincere service to drive development.
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