Overview:
Centrifugal spray drying, an ingenious process utilizing centrifugal atomizers, efficiently dries liquid materials, gaining widespread adoption in industrial production. This method is exceptionally well-suited for creating powdery or granular products from solutions, emulsions, suspensions, and pumping lake liquid raw materials. Spray drying is the optimal choice when precise particle size distribution, minimal residual moisture, desired bulk density, and particle shape are essential.
Principle:
The centrifugal spray dryer's sophisticated mechanism begins as air is filtered and heated, entering the air distributor at the top. The hot air spirals uniformly into the dryer, while a pump transfers the feed liquid from its tank through a filter to the centrifugal atomizer atop the dryer. This transformation into fine mist droplets allows rapid evaporation upon contact with hot air, resulting in instant drying. The dried product exits from the bottom of the drying tower and cyclone separator, while exhaust gas is expelled by a fan. Users have the flexibility to choose heating modes and dust collection options based on specific requirements.
Structural Diagram:
Features:
1.The drying process is remarkably swift; the atomization significantly amplifies the surface area of the material liquid, facilitating instant evaporation of 95% - 98% moisture in the hot air flow. This rapid process takes only 5-15 seconds, epitomizing instantaneous drying.
2. Our specialized air distributing device minimizes equipment resistance, thereby optimizing the air handling efficiency of the dryer.
3. Simplifying the production process, our dryer supports continuous operation. It seamlessly transforms liquids with 40-90% moisture into powder, effectively reducing the need for crushing and screening, and consequently enhancing product purity.
4. Capable of completing the drying process swiftly, it is ideal for heat-sensitive materials, preserving the original color, fragrance, and taste of the material.
5. The final product boasts excellent dispersibility, fluidity, and solubility, with adjustable particle size, looseness, and moisture content to meet diverse needs.
Scope of application:
1.Food Industry: milk powder, tickle, cocoa milk powder, milk substitute, pig blood powder, egg white (yellow) , etc. .
2.Foods and plants: oats, chicken juice, coffee, instant tea, flavored meat, protein, soy, peanut protein, hydrolysates, etc. .
3.Sugars: corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, etc. .
4.Plastic resins: AB, ABS emulsion, urea-formaldehyde resin, Phenol formaldehyde resin, urea-formaldehyde resin, polyethylene, polyfluoride, ethylene, etc. .
5.Chemical industry: sodium fluoride (potassium) , basic dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid, amino acids, silica, etc. .
6.Ceramics: alumina, ceramic tile material, magnesium oxide, talcum powder, etc. .
Key points:
1.Contact between hot air and droplets: when enough hot air flows into the spray drying chamber, the direction and angle of the hot air flow must be considered, whether it is cocurrent, countercurrent or mixed, to ensure adequate contact with the droplets, can carry on the full heat exchange.
2.Atomization: it is essential that the atomization system of a spray dryer ensure uniform droplet size distribution. Because this can ensure the quality of the qualified rate.
3.Tube angle and cone angle design: we produce nearly 1,000 sets of spray dryer to obtain some experience data, can share with you.
Technical parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands at the forefront of the drying industry, expertly crafting a diverse array of equipment. From state-of-the-art drying, granulating, and mixing apparatus to advanced crushing, dust removal, and transmission solutions, we offer custom-designed, non-standard equipment tailored to meet unique requirements. Our manufacturing prowess is complemented by exceptional installation services.Our diverse product lineup finds significant applications across various sectors, including pharmaceuticals, chemicals, food processing, animal feed, biotechnology, electronics, and beyond, ensuring versatility and reliability in every industry. Since our establishment, we have committed ourselves to excellence, offering outstanding pre-sale expertise and comprehensive after-sale support to each valued client. Our guiding principles, encapsulated in the motto 'excellent quality, preferential price, timely supply,' ensure we uphold our business philosophy of 'honesty, pragmatism, win-win,' delivering top-tier products and professional services.
Our dedicated technical team fuses cutting-edge industry advancements with sophisticated business management strategies. We actively explore market opportunities, offering technical consultancy, precise equipment manufacturing, seamless installation and commissioning, comprehensive training, and meticulous after-sales services across all sectors.
Equipped with state-of-the-art testing machinery, we invite clients from diverse sectors to conduct material tests and evaluate orders, ensuring satisfaction and quality assurance. Join us in forging a prosperous future together, where mutual benefit and a win-win approach drive our partnership forward!
Business Policy: Undeniable Integrity as our Foundation, Unwavering Credit as our Pinnacle, and Uncompromised Quality as our Principle of Survival.
Service Tenet: Competitive Pricing, Prompt Delivery, and Sincere Service - the cornerstones of our developmental success.
FAQ:
1.Where is your factory?
Our company is located in Zhenglu town, Tianning District, Changzhou.
2.How can I get to Your Factory?
A: You can fly directly to Pudong or Shanghai Hongqiao International Airport, then take a high-speed train or bus to Changzhou Railway Station, then we can pick you up in Changzhou Railway Station for our company. My company is about 20km from Changzhou Railway Station.
If you are in China, you can fly to Changzhou Benniu Airport or Wuxi Airport, or you can take a train or bus to our city.
We sincerely welcome you to our company at any time.
3.Delivery Time?
The delivery time is 10-60 days and will vary according to the type of machine, the mode of transportation chosen and the availability of the parts.
4.What is the quality warranty?
The machine is guaranteed to be new (or unused) for a period of 12 months. During this period, the seller will provide free maintenance due to machine quality and free spare parts.
5.What if the machine breaks after the warranty period?
When the machine failure, we will immediately provide you with technical advice and solutions. For those parts that are easy to wear, we guarantee a long-term supply of high-quality parts.
Services:
Pre-sale service
We invite our customers to visit our company and have a face-to-face conversation about the technical requirements.
Sales service
Responsible for debugging the equipment according to customer's requirements for various technical data. Our engineers will train our customers on equipment characteristics and operating points to ensure that the equipment is operating in optimum conditions.
The Adjuster
We take pride in offering comprehensive services including installation, commissioning, maintenance, and training. Our dedication extends to providing essential technical information, equipment, software, and GMP certification materials. We have established a robust after-sales service hotline. Our proactive approach includes annual customer visits to gain deeper insights into your requirements, addressing operational challenges in the production process with precision and care.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, we are unwavering in our commitment to the rigorous implementation of ISO9001 quality system certification standards. We pledge to deliver cutting-edge and top-notch quality equipment that is not only safe and reliable but also affordable and easy to maintain. Our advanced technology ensures that our products consistently exceed expectations.
Our equipment comes with a one-year warranty, during which all spare parts are sourced from renowned brands to ensure optimum performance. Within this period, we offer complimentary repairs or replacements in the event of quality concerns, including equipment malfunctions or damages, assuring you of our commitment to quality and reliability.
We eagerly anticipate fostering enduring partnerships with global allies, laying the foundation for mutually beneficial and win-win collaborations. We extend a warm welcome to all partners seeking to embark on this rewarding journey with us.
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