Overview:
The centrifugal spray dryer employs a sophisticated centrifugal atomizer to expertly dry liquid materials, a technique now prevalent in industrial production. Recognized as a paramount process within the liquid forming and drying industry, spray drying is adept at producing powdery and granular products from solutions, emulsions, suspensions, and pumpable liquid raw materials. This technique is ideal when precise particle size distribution, residual moisture content, bulk density, and particle shape are critical requirements.
Principle:
The centrifugal spray dryer operates by channeling air through a filter and heater, entering the air distributor at the top. This hot air spirals uniformly into the dryer as the feed liquid, filtered and pumped from a tank, is atomized into fine mist droplets by the centrifugal atomizer. The mist rapidly contacts the hot air, allowing for swift water evaporation and drying within seconds, with finished products exiting through the bottom of the dryer and cyclone separator. Users can tailor the heating and dust removal modes to suit specific needs.
Structural Diagram:
Features:
1.Experience rapid drying with our advanced technology, where atomized material liquid dramatically increases in surface area within hot air flow, enabling swift evaporation of 95%-98% moisture. The entire drying process is completed in just 5-15 seconds, offering the benefit of instantaneous drying.
2. Our unique air distributing device minimizes equipment resistance and optimally enhances the dryer's air handling capacity.
3. The streamlined production process is ideal for continuous control operations, transforming liquids with 40-90% moisture content into powder in a single drying pass, thereby minimizing the need for crushing and screening to enhance product purity.
4. The drying process swiftly completes, safeguarding the integrity of heat-sensitive materials while preserving their natural color, fragrance, and taste.
5. The end product boasts excellent dispersibility, fluidity, and solubility, with customizable particle size, looseness, and moisture levels to meet specific requirements.
Scope of application:
1. **Food Industry:** Our cutting-edge centrifugal spray drying equipment is perfect for transforming ingredients like milk powder, tickle, cocoa milk powder, milk substitutes, pig blood powder, egg white (yellow), and more into high-quality dry products.
2. **Foods and Plants:** Masterfully designed for oats, chicken juice, coffee, instant tea, flavorful meats, proteins, soy, peanut proteins, and hydrolysates, ensuring a superior end product.
3. **Sugars:** Engineered to handle corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, and more, while maintaining exceptional quality and consistency.
4. **Plastic Resins:** Our machinery excels in processing materials such as AB, ABS emulsion, urea-formaldehyde resin, phenol formaldehyde resin, polyethylene, polyfluoride, ethylene, ensuring durability and effectiveness.
5. **Chemical Industry:** Ideal for sodium fluoride (potassium), basic dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid, amino acids, silica, providing precision and reliability.
6.**Ceramics:** Specifically designed for materials like alumina, ceramic tile material, magnesium oxide, talcum powder, achieving superior quality and performance.
Key Points:
1.The **Contact between Hot Air and Droplets** is crucial: When introducing ample hot air into the spray drying chamber, its direction and angle must be meticulously controlled - whether cocurrent, countercurrent, or mixed - to maximize contact with droplets and facilitate thorough heat exchange.
2. **Atomization:** Our advanced atomization system guarantees a uniform droplet size distribution, which is pivotal in ensuring a high rate of product quality and consistency.
3. **Tube and Cone Angle Design:** With the production of nearly 1,000 spray dryers, we have amassed valuable data, offering insights into optimal design for superior performance.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a pioneering leader in manufacturing high-quality drying, granulating, mixing, crushing, dust removal, and transmission equipment. We are proud to offer a wide array of non-standard equipment design, manufacturing, and installation services tailored to meet the diverse needs of our clients.Our products find extensive applications across a multitude of industries, including pharmaceutical, chemical, food, feed, biology, electronics, and more, ensuring versatility and reliability at every turn. Since its inception, the company has been synonymous with excellence, offering unparalleled pre-sale technological support and diligent after-sale tracking services to each customer. We steadfastly adhere to our guiding principles of 'excellent quality, preferential pricing, and timely supply', along with our business philosophy centered around 'honesty, pragmatism, and win-win strategies'. Delivering professional services and outstanding products to our valued customers is our utmost priority.
Staffed with a professional technical team, we incorporate cutting-edge technology and advanced business management models to actively explore the market. Our services encompass technical exchanges, equipment manufacturing, installation, commissioning, technical training, and comprehensive after-sales support for various sectors.
The company boasts state-of-the-art testing machines, inviting customers from diverse backgrounds to conduct material tests and inspect orders, ensuring transparency and quality assurance. Our company is dedicated to forging a prosperous future alongside you, championing mutual benefit and win-win partnerships to create a brighter tomorrow.
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service tenet: Reasonable pricing, timely delivery, and sincere service are key to fostering development.
FAQ:
1. **Where is your factory?**
Our esteemed company is situated in the picturesque Zhenglu town, within the vibrant Tianning District of Changzhou.
2. **How can I get to Your Factory?**
A: You can fly directly to either Pudong or Shanghai Hongqiao International Airport, follow with a seamless high-speed train or bus journey to Changzhou Railway Station. We are pleased to offer you a warm reception upon your arrival at Changzhou Railway Station.
For those in China already, you may opt for a direct flight to Changzhou Benniu Airport or Wuxi Airport. Alternatively, a train or bus will conveniently bring you to our city.
We wholeheartedly invite you to visit our company at your earliest convenience!
3. **Delivery Time?**
Our delivery spans 10-60 days, tailored to the specific machine type, your chosen transportation mode, and parts availability, ensuring a smooth and timely process.
4. **What is the quality warranty?**
We guarantee that your machine will be in pristine condition (or unused) for 12 months, offering complimentary maintenance and spare parts during this period for any quality-related issues.
5. **What if the machine breaks after the warranty period?**
In the unlikely event of a machine malfunction, our experts will promptly provide technical guidance and solutions, assuring a long-term supply of high-quality replacement parts for wear-prone components.
Services:
Pre-sale Service
We warmly encourage our clients to tour our facilities and engage in in-depth discussions about their technical needs.
Sales Service
Our dedicated team is responsible for meticulously fine-tuning the equipment to align perfectly with each customer's unique technical specifications. Our highly skilled engineers will provide comprehensive training on the equipment's features and operational nuances, ensuring seamless functionality and optimal performance.
The Adjuster
We proudly offer a complete suite of services including installation, commissioning, maintenance, and training. Additionally, we supply essential technical documentation, state-of-the-art equipment, sophisticated software, and GMP certification materials. Our proactive after-sales service includes a dedicated hotline and annual customer visits to deeply understand and address operational challenges in your production process.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, we are unwavering in our adherence to ISO9001 quality system certification standards. We pledge to deliver cutting-edge technology and superior quality with every new equipment offering. Our products are designed to be safe, dependable, cost-effective, and straightforward to maintain.
Our equipment comes with a one-year warranty, and all components are sourced from renowned brands. Within this warranty period, should any quality issues such as malfunctions or damages arise, we are committed to providing complimentary repairs or replacements.
We wholeheartedly seek to forge long-lasting partnerships with global entities, fostering mutually advantageous collaborations. We warmly invite you to join us in our journey towards shared success.