Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a premier manufacturer specializing in the production of an extensive range of high-quality drying equipment, granulating equipment, mixing equipment, crushing equipment, dust removal equipment, transmission equipment, and other specialized machinery. We pride ourselves on offering custom-designed solutions, precise manufacturing, and seamless installation services to meet diverse industrial needs.
Our state-of-the-art products serve a broad spectrum of industries including pharmaceuticals, chemicals, food processing, animal feed, biotechnology, electronics, and more.
Since our inception, we have been steadfast in delivering exceptional pre-sale technical consultation and comprehensive after-sale tracking services. Guided by our core principles of 'excellent quality, preferential pricing, and timely delivery,' we embrace a business philosophy anchored in 'honesty, pragmatism, and mutual success.' Our commitment is to provide our customers with unparalleled services and top-tier products.
Our distinguished technical team employs cutting-edge technology and advanced business management models. We proactively explore new market opportunities and offer technical consultations, equipment manufacturing, installation and commissioning, technical training, and robust after-sales support across various sectors.
Equipped with advanced testing machines, we warmly invite customers from all walks of life to conduct material tests and inspect their orders, ensuring the utmost quality and satisfaction.
We are dedicated to forging mutually beneficial partnerships, working hand in hand towards a prosperous future together.
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Reasonable Price, Timely Delivery, Sincere Service for Development
Overview:
The LPG Series Centrifugal Spray Dryer employs a centrifugal atomizer to efficiently dry liquid materials. Widely utilized in industrial production, spray drying stands as a cornerstone process in the liquid formation and drying industry. It excels in converting solutions, emulsions, suspensions, and pumpable paste liquids into fine powders or granules, making it the ideal method when specific requirements for particle size distribution, residual moisture, bulk density, and particle morphology must be met.
Principle:
The centrifugal spray dryer operates on a sophisticated principle: filtered and heated air is directed into the air distributor atop the dryer, creating a uniform spiral hot airflow. The feed liquid is pumped from the storage tank through a filter to the centrifugal atomizer, which disperses it into fine mist droplets. These droplets instantly contact the hot air, causing rapid evaporation and drying. The finished product is efficiently collected from the drying tower and cyclone separator, while waste gases are expelled via a fan. Users can tailor heating modes and dust collection systems to their specific needs.
Structural Diagram:
Features:
1. High drying efficiency: The atomization process significantly increases the material's surface area, allowing 95% - 98% moisture to evaporate almost instantly. The entire drying process completes within a mere 5-15 seconds, exemplifying true instantaneous drying.
2. Enhanced air distribution: A specialized air distributing device minimizes equipment resistance and effectively supports the dryer's air handling capabilities.
3. Simplified production process: Ideal for continuous control production, it effectively dries liquids with a moisture content of 40-90% into powder in a single step, reducing the need for additional processes like crushing and screening, thus enhancing product purity.
4. Preserves material quality: The rapid drying process is suitable for heat-sensitive materials, ensuring that the product retains its original color, fragrance, and taste.
5. Superior product quality: The resulting product boasts excellent dispersibility, fluidity, and solubility, with adjustable particle size, looseness, and moisture content to meet specific requirements.
Scope of Application:
1. Food Industry: From the creamy richness of milk powder to the savory delight of tickle, our equipment handles cocoa milk powder, versatile milk substitutes, nutrient-rich pig blood powder, and both egg white and yolk powders with unmatched precision.
2. Foods and Plants: Whether you're looking to process oats, chicken juice, aromatic coffee, instant tea, or flavored meats, our spray drying technology is also perfect for proteins like soy and peanut as well as their hydrolysates.
3. Sugars: Our state-of-the-art machinery expertly processes a variety of sugars including corn syrup, corn starch, glucose, pectin, maltose, and potassium sorbate, ensuring the highest quality output.
4. Plastic Resins: Our equipment is designed to handle complex plastic resins such as AB, ABS emulsion, urea-formaldehyde resin, phenol formaldehyde resin, polyethylene, polyfluoride, and ethylene with exceptional efficiency.
5. Chemical Industry: Experience unparalleled processing of sodium fluoride (potassium), vibrant dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid, amino acids, and silica.
6.Ceramics: Our advanced drying solutions are perfect for ceramic applications including alumina, ceramic tile materials, magnesium oxide, and talcum powder.
Key Points:
1. Contact Between Hot Air and Droplets: Optimize your process by ensuring sufficient hot air flows into the spray drying chamber. Consider the direction and angle of the hot air flow-whether cocurrent, countercurrent, or mixed- to guarantee full and efficient heat exchange with the droplets.
2. Atomization: To achieve high-quality output, it is crucial that the atomization system of the spray dryer maintains a uniform droplet size distribution, ensuring the highest qualified rate.
3. Tube Angle and Cone Angle Design: Drawing from the experience of producing nearly 1,000 sets of spray dryers, we can share valuable data to optimize your design for peak performance.
Technical Parameters:
Product Presentation:
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