Description:
The disc continuous dryer is a pinnacle of innovation in conductive continuous drying equipment. Its distinct structure and working principle ensure remarkable thermal efficiency, reduced energy consumption, a compact footprint, streamlined configuration, and user-friendly operation and control, all while maintaining a superior operating environment.
Operational Principle:
Wet materials are methodically introduced from the feeder to the topmost drying plate. Here, a rotating rake arm with specialized blades continually flips the materials. As they traverse the drying tray's surface in an exponential spiral, the material cascades from the small drying tray to the outer edge, then seamlessly transitions to the larger tray below. This alternating arrangement of large and small drying plates facilitates a smooth, continuous flow throughout the entire dryer.
The hollow drying plates are infused with a heating medium, which could be saturated steam, hot water, thermal oil, or high-temperature molten salt. This medium enters at one end and exits at the other, efficiently drying the material, which then progresses to the aggregate tray and is finally conveyed by rake blades to the discharge port. Moisture escapes through a dehumidification port at the top, while in a vacuum disc dryer, it is extracted via a vacuum port. The dried materials, ready for packaging, can be enhanced with auxiliary equipment such as finned heaters, solvent recovery condensers, bag filters, pre-dryers, and induced draft fans, boosting the drying process's capability.
Structural Diagram:
Features:
Effortless Regulation
Customize the drying process by adjusting the material layer's thickness, spindle speed, rake arms, and the type and size of rake blades for optimal results.
Each drying tray layer can be distinctively supplied with cold or hot media, enabling precise, easy regulation of material temperature.
Precisely manage the material's residence time.
Materials follow a single flow direction, eliminating backmixing and ensuring even drying without the need for additional mixing.
Effortless Operation
Experience the ease of use with our dryer, where both driving and parking operations are incredibly straightforward.
Once feeding is halted, our efficient material scraper ensures rapid emptying of all contents within the dryer.
Our uniquely designed, large inspection door mirror provides exceptional visibility for meticulous cleaning and comprehensive monitoring of the interior workings.
Energy-Efficient Performance
With a remarkably thin material layer and low spindle speed, our material conveying system is designed for minimal power requirements, resulting in reduced electricity consumption.
Our conduction-based drying process boasts superior thermal efficiency while maintaining impressively low energy consumption.
Commitment to Environmental Protection
Atmospheric Pressure Design: The equipment ensures low airflow velocity within, maintaining high humidity levels that prevent dust from rising. Consequently, the exhaust emitted from the dehumidification outlet is virtually dust-free.
Sealed Design: Featuring a state-of-the-art solvent recovery system, it adeptly retrieves organic solvents from moisture-laden gases. The system is streamlined and achieves excellent recovery rates. For materials that are flammable, explosive, toxic, or oxidizable, protective gas can be employed as a moisture carrier in a closed-loop system, guaranteeing safe operation-ideal for drying sensitive materials.
Vacuum Design: This disc dryer operates under vacuum conditions, making it ideally suited for drying thermosensitive materials with precision.
Seamless Installation
Engineered for seamless integration, this dryer is both manufactured and transported as a single unit, requiring only lifting and positioning for effortless setup.
The vertical installation, coupled with a well-organized tray layout, ensures that even with an expansive drying area, the equipment occupies minimal space.
Application Areas:
Pioneering Organic Chemical Products
Our range encompasses a broad spectrum of organic chemical raw materials and intermediates, such as polyvinyl chloride resin, polytetrafluoroethylene resin, and fumaric acid, among others, catering to diverse industrial needs.
Innovative Inorganic Chemical Solutions
We specialize in an extensive array of inorganic chemical products, including lightweight calcium carbonate, aluminum hydroxide, and lithium hydroxide, tailored for varied applications.
Pharmaceuticals, Pesticides, and Food Industries
Our offerings include vital pharmaceutical intermediates and raw materials like ampicillin toxin, L-phenylglycine, vitamin C, and herbal extracts, supporting health and wellness initiatives.
Feed and Fertilizer Expertise
Delivering excellence in feed and fertilizer products, such as bio potassium fertilizer, protein feed, and feed calcium hydrogen phosphate, driving agricultural and animal health forward.
Technical Specifications:
Product Overview:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands at the forefront of innovation, specializing in crafting high-quality drying, granulating, mixing, crushing, dust removal, transmission equipment, and more. Our expertise extends to the design, manufacture, and installation of non-standard equipment, tailored to meet diverse industrial needs.Our cutting-edge products find applications across a spectrum of industries, including pharmaceutical, chemical, food, feed, biology, electronics, and beyond. Since our inception, we have been committed to delivering exceptional pre-sale technical advice and comprehensive after-sale tracking services to each customer. We uphold our tenet of "excellent quality, preferential pricing, and timely delivery" while adhering to our business philosophy of "honesty, pragmatism, and win-win outcomes," ensuring professional services and outstanding products for our valued clients.
Our dedicated technical team integrates industry-leading technology and advanced business management models. We actively explore the market, offering technical exchanges, precision equipment manufacturing, seamless installation and commissioning, comprehensive technical training, and thorough after-sales tracking services to all sectors of society.
Equipped with state-of-the-art testing machines, we invite customers from all walks of life to conduct material tests and inspect their orders with us. Join us as we work hand-in-hand towards mutual benefit, creating a bright future together!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Principle of Survival.
Service Tenet: Reasonable pricing, timely delivery, and sincere service to foster development.
FAQ:
1. Where is your factory located?
Our proud establishment is nestled in the charming Zhenglu town, situated within the vibrant Tianning District of the renowned city of Changzhou.
2. How can I reach your esteemed factory?
A: For international visitors, fly into Pudong or Shanghai Hongqiao International Airport. From there, enjoy a swift high-speed train or a comfortable bus ride to Changzhou Railway Station, where we will warmly welcome and escort you to our premises. Our company is conveniently located approximately 20 kilometers from the station.
If you are already in China, consider flying to Changzhou Benniu Airport or Wuxi Airport. Alternatively, opt for a train or bus to reach our city effortlessly.
We are delighted to extend a heartfelt invitation for you to visit us at any time. Your presence is always welcome.
3. What is the delivery time frame?
Our delivery timelines range from a prompt 10 days to a comprehensive 60 days. This timeframe depends on the specific machine type, chosen transportation method, and the parts' availability.
4. What assurance of quality do you provide?
Rest assured, our machines come with a guarantee of being new (or unused) for 12 months. Throughout this period, we pledge to provide complimentary maintenance and replacement of parts due to any machine quality issues.
5. What if the machine encounters issues after the warranty expires?
Should any issues arise post-warranty, our dedicated team will promptly offer technical guidance and solutions. We commit to a long-term supply of premium parts for wear-prone components.
Services:
Pre-sale Service
We wholeheartedly invite our clients to visit us for an enriching face-to-face discussion on their technical needs, ensuring alignment and understanding.
Sales Service
We diligently handle the debugging of equipment to meet your specific technical criteria. Our skilled engineers provide thorough training, empowering clients to operate equipment in optimal conditions.
The Adjuster
Our comprehensive services include installation, commissioning, maintenance, and training. We provide essential technical documentation, equipment, software, and GMP certification materials. Our after-sales service hotline is always available, and we conduct annual visits to better understand customer needs and address operational challenges.
Quality Assurance
Our commitment to excellence is underpinned by the strict adherence to ISO9001 quality system standards. We promise to deliver state-of-the-art equipment that is not only advanced and reliable but also safe, affordable, and easy to maintain.
With a one-year warranty, all spare parts are sourced from esteemed brands. We offer free repairs or replacements for any quality-related issues, including equipment malfunctions or damages, during the warranty period.
We eagerly anticipate forging long-lasting partnerships with global collaborators, fostering mutual success and shared prosperity. We warmly welcome you to join us in this journey.
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