Description:
Our disc continuous dryer exemplifies superior conductive continuous drying technology. Its unique design and operational principles deliver unparalleled thermal efficiency, minimized energy consumption, compact footprint, straightforward configuration, ease of operation and control, all combined to ensure a superior operating environment.
Operational Principle:
Wet materials commence their journey from a feeder onto the first layer of the drying plate atop the dryer. A rotating rake arm with rake blades ensures constant material turnover, guiding it along an exponential spiral on the drying tray's surface. From the small drying tray, the material transitions to the outer edge, cascading down to the subsequent large drying tray below. Here, it progresses inwardly before descending through the central feeding port to the next small drying tray. This alternate arrangement of large and small drying plates ensures a continuous material flow throughout the dryer.
Hollow drying plates are infused with a heating medium-options include saturated steam, hot water, thermal oil, or high-temperature molten salt-entering from one side and exiting from the other. Once dried, materials descend from the final drying tray to the aggregate tray, then are efficiently channeled by rake blades to the discharge port. Moisture is effectively evacuated through a dehumidification port on the top cover, with the vacuum disc dryer expelling moisture via a top-cover vacuum port. Dried materials exit from the bottom, ready for direct packaging. Enhancing production capabilities, auxiliary equipment like finned heaters, solvent recovery condensers, bag filters, pre-dryers, and induced draft fans can be integrated. This setup facilitates the drying of paste-like and heat-sensitive materials, solvent recovery, and enables operations such as heating, cooling, calcination, sublimation, pyrolysis, and reaction.
Structural Diagram:
Features:
Effortless regulation and adaptability
The drying process is fine-tuned by adjusting the material layer thickness, spindle speed, number of rake arms, and the rake blade's type and size.
Every drying tray layer can be independently supplied with hot or cold media for precise temperature control, ensuring optimal material conditions.
Achieve precise material residence time adjustments, tailoring the drying process to specific requirements.
The material follows a singular flow path, eliminating backmixing to ensure uniform drying without the necessity for mixing.
Effortless Operation
The handling of our dryer, from start to finish, is designed for utmost simplicity.
With a swift cessation of feeding, the material scraper efficiently evacuates the contents of the dryer in no time.
Engineered with a unique, expansive inspection door mirror, it allows for meticulous cleaning and comprehensive observation of the inner workings.
Minimized Energy Usage
Featuring an ultra-thin material layer and a slowly rotating spindle, the conveying system is crafted to demand minimal power, consequently reducing electricity consumption significantly.
Our conduction-based drying ensures exceptional thermal efficiency while maintaining significantly low energy consumption.
Eco-Friendly Design
In atmospheric pressure mode, the equipment maintains a gentle airflow, keeping humidity balanced to prevent dust from rising. This means almost dust-free exhaust gases from the dehumidification outlet.
Our sealed design, with an advanced solvent recovery system, effortlessly reclaims organic solvents from moisture-laden gases. Its simplicity and high recovery rate make it ideal for handling flammable, explosive, or toxic substances safely, using protective gas in a closed-loop system.
Our vacuum model features a disc dryer operating under vacuum conditions, perfectly suited for drying heat-sensitive materials.
Hassle-Free Installation
Factory-assembled and transported as a single unit, the dryer requires nothing more than lifting and positioning for installation - a truly hassle-free process.
The vertical installation and dry tray design mean that even extensive drying areas occupy minimal floor space.
Application Area:
Organic Chemical Products
Our equipment efficiently processes organic chemical raw materials and intermediates such as PVC resin, PTFE resin, fumaric acid, anthraquinone, and a wide range of other chemical compounds essential for various industrial applications.
Inorganic Chemical Products
Ideal for processing inorganic substances like calcium carbonate, magnesium carbonate, aluminum hydroxide, and an array of other critical industrial materials.
Pharmaceuticals, Pesticides, Food
From pharmaceuticals like ampicillin toxin to food ingredients such as chocolate powder and corn germ, our drying solutions cater to a diverse range of products.
Feed and Fertilizer
Expertly handles an assortment of feed and fertilizer ingredients, including potassium carbonate and protein feed, along with various agricultural products.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a distinguished leader in manufacturing drying, granulating, mixing, crushing, dust removal, and transmission equipment. Our expansive product line also includes tailor-made equipment solutions, ensuring bespoke designs, precise manufacturing, and seamless installation for a diverse range of needs.Our innovative products find extensive applications across a multitude of industries such as pharmaceutical, chemical, food, feed, biology, electronics, and many more. Since its inception, our company has committed to delivering exceptional pre-sale technical support and comprehensive after-sale tracking services for each valued customer. Upholding our guiding principles of 'excellent quality, preferential price, and timely supply,' we adhere to our business philosophy of 'honesty, pragmatism, win-win,' providing expert services and top-notch products to our clientele.
Our company boasts a skilled technical team, adeptly integrating the industry's latest technology with an advanced business management model. We actively engage the market by offering technical exchanges, equipment manufacturing, installation and commissioning, technical training, and meticulous product after-sales tracking services across all sectors.
Equipped with state-of-the-art testing machines, we warmly welcome customers from all walks of life to perform material tests and inspect orders, ensuring transparency and satisfaction. Join us in a rewarding partnership-working hand in hand for mutual benefit and a shared future of success!
Business Policy: Our foundation is Integrity, our highest goal is Credit, and our principle for survival is Quality.
Service Tenet: Reasonable pricing, timely delivery, and sincere service are our pathways to development.
FAQ:
1. Where is your factory located?
Our esteemed company is proudly situated in the picturesque Zhenglu town, nestled within the bustling Tianning District of the vibrant city of Changzhou.
2. How do I reach Your Factory?
A: For an effortless journey, fly into Pudong or Shanghai Hongqiao International Airport, followed by a seamless ride via high-speed train or comfortable bus to Changzhou Railway Station. Upon your arrival, our dedicated team will gladly pick you up there. Our factory is conveniently located just 20km away from the station.
If you are already exploring China, you may opt for flights to Changzhou Benniu Airport or Wuxi Airport, or enjoy a scenic train or bus ride directly to our city, ensuring a smooth journey.
We extend a heartfelt invitation for you to visit us at Changzhou Yuanze Drying Equipment Co., Ltd at any time, as we eagerly anticipate your arrival.
3. What is the Delivery Time?
Our delivery timeframe spans a flexible 10 to 60 days, tailored to the specific type of machinery, chosen transportation mode, and parts availability, ensuring timely and efficient service.
4. What quality warranty do you offer?
We offer a robust quality warranty ensuring our machines are new (or unused) for a full 12 months. Within this period, we provide complimentary maintenance and spare parts, assuring you of our commitment to quality.
5. What if the machine experiences issues post-warranty?
In the event of any machine issues, our team is poised to deliver immediate technical support and comprehensive solutions. We ensure a long-term supply of premium parts for those that are prone to wear, safeguarding uninterrupted operations.
Services:
Pre-sale Service
We warmly invite our esteemed clientele to tour our facilities, facilitating engaging face-to-face discussions to meticulously assess your technical needs and aspirations.
Sales Service
Our commitment extends to precise equipment debugging, meeting your specific technical requirements. Our adept engineers provide thorough training on equipment features and operational nuances, ensuring optimal performance and satisfaction.
The Adjuster
Our comprehensive suite of services includes installation, commissioning, maintenance, and training. We supply vital technical documentation, equipment software, and GMP certification materials. With a dedicated after-sales service hotline and annual customer visits, we remain attuned to your operational needs and challenges.
Quality Assurance
Adhering to the stringent ISO9001 quality system standards, we are passionate about delivering cutting-edge technology and superior quality products. Our equipment is designed to be safe, reliable, competitively priced, and simple to maintain.
Throughout the one-year warranty period, we exclusively use top-brand spare parts. Should any quality issues arise, such as equipment failure or damage, we pledge to repair or replace the equipment at no cost to you.
We eagerly anticipate establishing long-term, mutually beneficial partnerships with global partners, fostering a future of shared success. Welcome to join us in this exciting journey of collaboration.
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