Overview:
The centrifugal spray dryer, an epitome of modern drying technology, utilizes a centrifugal atomizer to efficiently dry liquid materials, marking its prominence in industrial production. Renowned for its versatile applicability, spray drying is a pivotal process in the liquid forming and drying industries, ideal for creating powdery and granular products from solutions, emulsions, suspensions, and pumpable liquids. It stands as the quintessential method to achieve precise standards in particle size distribution, moisture content, bulk density, and particle shape.
Principle:
The centrifugal spray dryer operates on a sophisticated mechanism: filtered and heated air enters through an air distributor at the top, spiraling uniformly as hot air into the dryer. The feed liquid, channeled from the feed tank, is transformed into a fine mist by the centrifugal atomizer, making it rapidly evaporate upon contact with hot air. This swift process results in a dried end product collected from the base of the drying tower and cyclone separator, while exhaust gases are efficiently emitted through a fan. Customizable heating and dust collection options are available to suit user-specific requirements.
Structural Diagram:
Features:
1.The drying speed is exceptionally rapid. Once atomized, the material's surface area expands significantly, allowing 95% - 98% of moisture to evaporate instantaneously. This results in an impressively brief drying time of only 5-15 seconds, characterized by instantaneous drying.
2. A uniquely designed air distributing mechanism minimizes equipment resistance while effectively optimizing the dryer's air handling capacity.
3. With a simplified production process, this dryer is perfect for continuous production control, transforming liquids with 40-90% moisture into powder in a single drying step, thereby improving product purity by eliminating the need for crushing, screening, and other processes.
4. The dryer efficiently completes the drying process rapidly, making it ideal for heat-sensitive materials, preserving the material's intrinsic color, fragrance, and taste.
5. The finished product boasts superior dispersibility, fluidity, and solubility, with adjustable particle size, looseness, and moisture content within specified parameters.
Scope of application:
1. Food Industry: Unleash the magic of our spray dryer on culinary essentials such as milk powder, rich cocoa milk powder, creamy milk substitutes, wholesome pig blood powder, and nourishing egg white (yellow) products.
2. Foods and Plants: Experience a symphony of flavors with our equipment, perfect for oats, savory chicken juice, aromatic coffee, instant tea delights, flavorful meats, proteins, soy, peanut protein, and more.
3. Sugars: Transform sweet ingredients like corn syrup, corn starch, glucose, pectin, maltose, and potassium sorbate with our high-performance spray dryer for optimal results.
4. Plastic Resins: Engineer advanced materials such as AB, ABS emulsion, urea-formaldehyde resin, phenol-formaldehyde resin, polyethylene, and polyfluoride with precision using our cutting-edge technology.
5. Chemical Industry: Elevate complex chemical processes with exceptional efficiency, perfect for sodium fluoride (potassium), vibrant dye pigments, dye intermediates, compound fertilizers, catalysts, sulfuric acid, amino acids, and more.
6.Ceramics: Revolutionize ceramic production with our equipment, ideal for alumina, ceramic tile material, magnesium oxide, and fine talcum powder.
Key Points:
1.Contact Between Hot Air and Droplets: Our spray drying chamber design ensures optimal contact between hot air and droplets, guaranteeing full heat exchange whether in cocurrent, countercurrent, or mixed flows.
2. Atomization: Our state-of-the-art atomization system ensures uniform droplet size distribution, a critical factor in maintaining high-quality standards and achieving a superior product output.
3. Tube Angle and Cone Angle Design: With nearly 1,000 sets of spray dryers produced, we have honed our design expertise to deliver exceptional performance and are eager to share our insights with you.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd., a distinguished leader in the industry, excels in crafting an extensive range of top-tier equipment including drying, granulating, mixing, crushing, dust removal, and transmission equipment. We proudly offer an array of custom-designed, manufactured, and installed non-standard equipment solutions to cater to your specific needs.Our innovative products seamlessly integrate into diverse sectors, with widespread applications in the pharmaceutical, chemical, food, feed, biology, electronics industries, and beyond. Since its inception, our commitment to providing unparalleled pre-sale technical support and comprehensive after-sales service is unwavering. Guided by our company's ethos of "excellent quality, preferential pricing, and timely delivery," we uphold our business philosophy of "honesty, pragmatism, and win-win," offering world-class professional services and high-quality products to every valued customer.
Our expert technical team harnesses the industry's forefront technologies and advanced business management strategies, actively engaging with the market to deliver technical consultation, equipment manufacturing, installation and commissioning, technical training, and outstanding product after-sales services to various societal sectors.
Equipped with state-of-the-art testing machines, we warmly invite customers from all industries to partake in material tests and inspect their orders, ensuring satisfaction and quality assurance. Let us join hands to forge a future of mutual prosperity and shared success! Together, we will craft a bright and promising tomorrow!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Reasonable Pricing, Timely Delivery, and Sincere Service as the Pillars of Development
FAQ:
1. Where is your factory located?
Nestled in the vibrant heart of Changzhou, our company is situated in Zhenglu town, Tianning District, offering both convenience and accessibility.
2. How can I reach your factory?
A: Fly directly to Pudong or Shanghai Hongqiao International Airport, then a high-speed train or bus journey will take you to Changzhou Railway Station, where you'll be warmly welcomed and transported to our company, just 20km away.
Alternatively, fly into Changzhou Benniu Airport or Wuxi Airport, or opt for a train or bus to our bustling city.
We openly invite you to visit our company anytime, where you'll experience our dedication and innovation firsthand.
3. Delivery Time?
Delivery timelines span 10-60 days, subject to the machine type, chosen transportation mode, and parts availability, ensuring ultimate flexibility and precision.
4. What is the quality warranty?
Rest assured, our machine guarantees newness (or unused condition) for 12 months. Enjoy complimentary maintenance and spare parts throughout this period, ensuring seamless operation and peace of mind.
5. What if the machine breaks after the warranty period?
In the event of a malfunction, we promptly offer expert technical advice and solutions. We commit to long-term provisions of high-quality parts for wear-prone components, ensuring your operations remain uninterrupted.
Services:
Pre-sale Service
We warmly welcome our esteemed clients to visit our company, facilitating face-to-face discussions on technical requirements, ensuring your complete satisfaction with our personalized approach.
Sales Service
Entrusted with the crucial task of fine-tuning our state-of-the-art equipment in line with the bespoke technical requirements of our valued customers, our highly skilled engineers ensure seamless operations. They impart comprehensive training to our clients, covering every facet of equipment characteristics and key operating points, assuring that our technology performs at its peak efficiency.
The Adjuster
We proudly offer a comprehensive suite of services including installation, commissioning, maintenance, and training. Our support extends to providing essential technical materials, cutting-edge software, and GMP certification documentation. Our dedicated after-sales service hotline is always ready to assist, coupled with annual visits by our expert staff to better understand and address any customer needs, including operational challenges encountered during production.
Quality Assurance
Our company stands firm in its dedication to the rigorous adherence to ISO9001 quality system certification standards, ensuring we deliver the most advanced technology and exceptional quality. Our equipment is not only safe and reliable but also priced affordably and designed for easy maintenance, meeting the highest standards of excellence.
Our commitment to quality is further exemplified by a one-year warranty on our equipment, utilizing spare parts exclusively from renowned brands. Should any quality issues such as malfunctions or damage arise during this period, we pledge to repair or replace the equipment free of charge, ensuring uninterrupted performance.
We eagerly anticipate forging long-term partnerships with global collaborators, aiming to cultivate mutually beneficial and win-win relationships. We warmly welcome such collaborations with open arms.
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