Description:
The disc continuous dryer stands as a paragon of efficiency in conductive drying technology. Its innovative structure and ingenious working principle ensure remarkable thermal efficiency, minimal energy consumption, a compact footprint, and simple configuration, complemented by ease of operation and control, all within an excellent operating environment.
Operational Principle:
Wet materials are meticulously introduced via the feeder to the primary layer drying plate located at the apex of the dryer. As the rake arm equipped with rake blades rotates, it skillfully flips the materials, prompting an exponential spiral flow across the drying tray surface. Material transitions from the smaller drying trays to the perimeter, cascading to the larger drying trays below. On these larger trays, materials journey inward, descending through the central feeding port to the subsequent smaller trays, creating a harmonious flow through the dryer's entirety.
The hollow drying plate serves as a conduit for heating mediums like saturated steam, hot water, thermal oil, and high-temperature molten salt. These mediums navigate from one plate end to the opposite, ensuring optimal drying. Dried materials gracefully descend from the dryer's final layer to the aggregate tray, where rake blades efficiently transport them to the discharge port. Moisture evaporates from the material and is expelled through the dehumidification port atop the cover. In vacuum disc dryers, moisture extraction is facilitated through a vacuum port located on the top cover. The dry materials discharged can be directly packaged. By incorporating auxiliary equipment such as finned heaters, solvent recovery condensers, bag filters, pre-dryers, and induced draft fans, drying production capacity is significantly enhanced. This equipment allows for efficient solvent recovery from paste-like and heat-sensitive materials, while also enabling versatile operations such as heating, cooling, calcination, sublimation, pyrolysis, and reaction processes.
Structural Diagram:
Features:
Easily Adjustable Settings
The drying process is finely tunable by adjusting variables such as material layer thickness, spindle speed, the number of rake arms, as well as rake blade type and size.
Each drying tray layer can be individually configured with cold or hot media, allowing precise and effortless control over material temperatures.
The residence time of materials is adjustable with pinpoint precision.
Materials follow a single-direction flow, eliminating any backmixing, ensuring even and consistent drying without necessitating mixing.
Effortless Operation
Experience simplicity with our dryer's user-friendly driving and parking operations.
Our innovative material scraper swiftly clears materials from the dryer after halting the feed, ensuring seamless transitions.
Our dryer features a specially designed large-sized inspection door mirror, granting meticulous cleaning and comprehensive observation of internal equipment.
Minimized Energy Consumption
With a remarkably thin material layer, slow spindle speed, and a highly efficient material conveying system, our dryer requires minimal power, significantly reducing electricity usage.
Harnessing the power of heat conduction, our dryer guarantees superior thermal efficiency coupled with remarkably low energy consumption.
Eco-Conscious Design
Atmospheric Pressure Type: Our dryer maintains low airflow velocity and variable humidity levels within the equipment, ensuring dust remains grounded. Consequently, the exhaust from the top dehumidification outlet is virtually dust-free.
Sealed Type: Featuring an advanced solvent recovery device, our system facilitates the easy retrieval of organic solvents from moisture-laden gases with impressive recovery rates. The integration of protective gas ensures safe operation, making it ideal for flammable, explosive, and toxic materials.
Vacuum Type: Designed for optimal performance under vacuum conditions, this configuration is perfect for drying heat-sensitive materials.
Seamless Installation
Our dryer's one-piece manufacturing and transportation ensure effortless installation. Simply lift and position for a quick and easy setup.
Thanks to the strategic layout of the dry trays and vertical installation, our dryer offers an expansive drying area while occupying minimal floor space.
Application Areas:
Organic Chemical Products
Our dryer adeptly handles a wide array of organic chemical raw materials and intermediates, including polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, and more.
Inorganic Chemical Products
Ideal for processing inorganic materials such as lightweight calcium carbonate, active calcium carbonate, aluminum hydroxide, and various sulfates and hydroxides.
Pharmaceuticals, Pesticides, and Food
Designed for the meticulous drying of pharmaceutical and food-grade materials like ampicillin toxin, vitamin B12, tea extracts, and a variety of other natural and synthetic substances.
Feed and Fertilizer
Perfect for processing feed and fertilizer components, including potassium carbonate, bio potassium fertilizer, protein feed, and more.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a distinguished leader in the manufacturing landscape, proudly specializing in cutting-edge drying equipment, as well as granulating, mixing, crushing, dust removal, and transmission equipment. With an unwavering commitment to innovation, we offer an impressive array of non-standard equipment, expertly designed, manufactured, and installed to meet the exacting needs of our diverse clientele.Our products have carved a niche across a myriad of industries, prominently including pharmaceuticals, chemicals, food, feed, biology, electronics, and beyond, establishing a reputation for excellence and reliability. Since its foundation, our company has consistently delivered superior pre-sale technology and meticulous after-sales tracking services to every customer. We steadfastly adhere to our guiding principle of "excellent quality, preferential price, timely supply," while embracing a business philosophy grounded in honesty, pragmatism, and mutual win-win outcomes, ensuring that we provide not only professional services but also outstanding products to our valued customers.
Our company boasts a dedicated technical team that seamlessly integrates the industry's most avant-garde technology with an advanced business management model. We are continuously exploring new markets, offering technical exchanges, and providing end-to-end solutions from equipment manufacturing to installation, commissioning, technical training, and comprehensive after-sales tracking services across all sectors of society.
Equipped with state-of-the-art testing machines, we warmly invite customers from all walks of life to conduct material tests and inspect orders, ensuring complete satisfaction and peace of mind. Our company is eager to join hands with you, fostering mutual benefit and a win-win collaboration, as together we create a promising future.
Business Policy: Upholding Integrity as the Foundation, Respecting Credit as the Supreme, and Embracing Quality as the Survival Principle.
Service Tenet: Aiming for Development through Reasonable Pricing, Timely Delivery, and Sincere Service.
FAQ:
1. Where is your factory located?
Nestled in the charming town of Zhenglu, within the Tianning District of bustling Changzhou, lies our esteemed company.
2. How can I conveniently reach your factory?
A: For a seamless journey, fly directly to Pudong or Shanghai Hongqiao International Airport. From there, choose a swift high-speed train or comfortable bus to Changzhou Railway Station. Upon arrival, our team will warmly greet you and escort you to our facility, just 20 km away.
For those already in China, direct flights to Changzhou Benniu Airport or Wuxi Airport are available. Alternatively, consider a train or bus ride to our vibrant city.
We extend a heartfelt welcome and invite you to visit us at any time, experiencing our hospitality firsthand.
3. What is the delivery time?
Our delivery timeline ranges between 10-60 days, depending on the specific machine ordered, chosen transportation methods, and parts availability.
4. What quality warranty do you provide?
We guarantee each machine to be brand new and unused for 12 months. During this warranty period, enjoy free maintenance and spare parts, exclusively for machine quality issues.
5. What if the machine malfunctions post-warranty?
In the event of a machine failure, our dedicated team promptly offers precise technical advice and solutions. For frequently used parts, we ensure an enduring supply of top-quality replacements.
Services:
Pre-sale Service:
We cordially invite customers for an in-person tour and discussion, tailoring technical requirements to meet their specific needs.
Sales Service:
Our commitment includes meticulous equipment debugging to match customer's technical data needs. Our engineers will train customers thoroughly on equipment features and operational insights, ensuring optimal functionality.
The Adjuster:
Our comprehensive services encompass installation, commissioning, maintenance, and training. We supply essential technical information, equipment, software, and GMP certification materials. A dedicated after-sales service hotline is available, complemented by annual client visits to address operational challenges and enhance customer satisfaction.
Quality Assurance:
Adhering to the rigorous ISO9001 quality system certification standards, we pledge to deliver state-of-the-art equipment that is not only safe and reliable but also cost-effective and easy to maintain.
With an impressive one-year warranty, our equipment incorporates spare parts from reputable brands. Should there be any quality issues like malfunction or damage, we offer complimentary repairs or replacements during this warranty period.
We eagerly anticipate forging enduring partnerships with global partners, nurturing a landscape of mutual benefit and shared success. Welcome to a world of collaboration and innovation.
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