Overview:
The Energy-efficient Double Cone Rotary Vacuum Drier embodies a sophisticated synergy of mixing and vacuum drying technologies. The process involves placing the material within a hermetically sealed cylinder where it undergoes continuous heating. Utilizing a vacuum system, moisture diffuses from the material's interior to its surface, propelled by pressure or concentration gradients. As water molecules gain kinetic energy and overcome intermolecular forces, they are efficiently removed by a vacuum pump, achieving a seamless separation from the solid matrix.
Features:
- In the realm of vacuum drying, the cylinder pressure remains below atmospheric levels, minimizing gas density and oxygen content. This environment is ideal for drying oxidation-prone substances, significantly reducing the risk of bacterial contamination.
- A key advantage of vacuum drying is its ability to vaporize moisture at low temperatures, thanks to the proportionality between vaporization temperature and steam pressure. This makes it particularly suited for producing heat-sensitive pharmaceutical materials.
- Vacuum drying effectively eliminates surface hardening, a common problem due to internal and surface pressure discrepancies in materials. Our technology ensures that surface hardening does not occur.
- Thanks to a minimal temperature gradient within the material, vacuum drying facilitates self-driven moisture movement and collection via reverse osmosis, effectively mitigating losses often experienced with hot air drying methods.
Structural Diagram:
Principle:
The Double Cone Drier operates with a unique design-a rotating double-cone tank. Under vacuum, steam or hot water is introduced into the jacket to heat the tank. The heat absorbed by the wet material prompts evaporation, with vapor being evacuated through a vacuum exhaust system. This vacuum environment, combined with the tank's rotation, ensures constant material movement and accelerates drying, optimizing efficiency and ensuring uniform results.
Impact Factors:
- The condition of the dried material plays a crucial role in the overall efficiency of the process. Factors such as the material's shape, size, and stacking method, along with its inherent properties like moisture content, density, and viscosity, are of paramount importance. To enhance the vacuum drying speed, you can consider elevating the initial temperature of the material, engaging in pre-treatment after vacuum filtration, and reducing the moisture content beforehand.
- Achieving a higher degree of vacuum is generally favorable for vaporizing water at lower temperatures. However, it can impede heat conduction, thus impacting the heating effect on the materials. To boost drying efficiency, one must evaluate the vacuum level in accordance with the material's characteristics. Typically, maintaining a vacuum of no less than 104Pa is recommended.
Applicable Scope:
This advanced machine is meticulously designed for vacuum drying and mixing of powder and granular materials across various industries, including medicine, food, and chemicals. It particularly excels in handling materials with the following requirements:
1. Materials sensitive to high temperatures, which cannot endure such conditions;
2. Materials that are prone to oxidation or pose hazardous risks;
3. Materials that necessitate the efficient recovery of solvents and toxic gases;
4. Materials needing extremely low residual volatile content;
5. Materials requiring thorough and consistent mixing for optimal results.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands as a beacon of innovation in the realm of drying, granulating, mixing, crushing, dust removal, and transmission equipment. Our specialized focus on creating an array of non-standard equipment designs, coupled with expert manufacturing and installation services, positions us as leaders in our field. Our commitment is to deliver solutions tailored to meet the unique demands of a diverse clientele.Our products have reached the pinnacle of applicability across key industries, including pharmaceuticals, chemicals, food processing, animal feed, biological sciences, electronics, and beyond. Since our inception, we have remained steadfast in delivering outstanding pre-sale technical consultation and comprehensive after-sale support. Guided by our core tenets of 'excellent quality, fair pricing, and prompt supply', we uphold a business philosophy centered on 'integrity, pragmatism, and mutual success'. Our dedication ensures that every customer receives not only exceptional products but also unparalleled professional service.
Our esteemed technical team harnesses cutting-edge technology and advanced business management strategies, enabling us to explore market opportunities actively. We are committed to facilitating technical exchanges, providing premier equipment manufacturing, seamless installation and commissioning, in-depth technical training, and reliable after-sales support, catering to all sectors of society.
Equipped with state-of-the-art testing machines, we warmly invite customers from all industries to conduct material tests and inspect ongoing orders, ensuring absolute confidence in our capabilities. Join us in a journey toward mutual growth and shared success. Together, we will forge a prosperous future!
Business Policy: Integrity is our bedrock, credit our pinnacle, and quality our survival principle.
Service Tenet: Offering competitive prices, punctual delivery, and heartfelt service for your development.
Qualification Certificate:
FAQ:
1. Where is your factory located?
Our esteemed company is situated in Zhenglu Town, Tianning District, Changzhou, offering you easy access and convenience.
2. How can I reach your factory?
A: Simply fly into Pudong or Shanghai Hongqiao International Airport. From there, you can catch a high-speed train or bus to Changzhou Railway Station, where we will personally welcome you. Our company is a mere 20km from Changzhou Railway Station.
If you are already in China, consider flying directly to Changzhou Benniu Airport or Wuxi Airport. Alternatively, trains and buses are available to bring you to our bustling city.
We extend a warm and heartfelt invitation to visit our company at your earliest convenience.
3. What is the estimated delivery time?
The delivery timeline ranges from 10 to 60 days, subject to the machine type, chosen transportation method, and parts availability.
4. What quality warranty is provided with your machines?
Our machines are warranted to be brand new (or unused) for a duration of 12 months. Within this period, we offer complimentary maintenance and spare parts due to any machine quality issues.
5. What are the options if the machine malfunctions post-warranty?
In the event of a machine breakdown, we promptly deliver technical advice and solutions. For high-wear parts, we assure a consistent supply of superior quality replacements.
Services:
Pre-sale Service
We enthusiastically invite our customers to visit and engage in in-depth conversations regarding their technical requirements, ensuring a tailored approach to meet their needs.
Sales Service
Our team ensures seamless equipment calibration to match the customer's specific technical demands. Our adept engineers impart comprehensive training on equipment features and operational nuances to guarantee peak performance.
The Adjuster
We offer comprehensive services including installation, commissioning, maintenance, and specialized training. We provide essential technical documentation, equipment, software, and GMP certification materials. Our dedicated after-sales service hotline and customer visits ensure we proactively address operational concerns, enhancing your production experience.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, our unwavering dedication lies in the meticulous adherence to ISO9001 quality system certification standards, ensuring the provision of cutting-edge new equipment. Our technology stands at the forefront of innovation, ensuring superior quality. This equipment exemplifies safety and reliability, is cost-effective, and boasts effortless maintenance.
Our equipment comes with a comprehensive one-year warranty, utilizing spare parts sourced exclusively from renowned brands. Within this warranty period, should any quality issues such as malfunctions or damage arise, the company offers complimentary repair or replacement services, ensuring peace of mind.
We earnestly anticipate cultivating enduring partnerships with global collaborators, fostering relationships that are both mutually advantageous and rewarding. We graciously welcome you to join us in this journey of shared success.
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