Overview:
The Double-cone Rotary Vacuum Drier exemplifies a sophisticated amalgamation of mixing and advanced vacuum drying technology. This intricate process involves placing the material in a sealed chamber where continuous heating occurs as the vacuum system creates a pressure or concentration difference. This ensures efficient diffusion of moisture to the surface, where water molecules gain sufficient kinetic energy to overcome molecular attraction and are whisked away by the vacuum pump, achieving complete moisture separation from the solid material.
Features:
- The vacuum drying process ensures that the internal cylinder pressure remains consistently lower than atmospheric pressure, reducing gas density and oxygen content. This makes it ideal for drying oxidation-prone pharmaceuticals, minimizing bacterial contamination.
- The unique vacuum drying process allows moisture to evaporate at lower temperatures, making it perfect for the safe drying of heat-sensitive pharmaceutical materials, preserving essential properties and ensuring superior quality.
- Vacuum drying removes the risk of surface hardening, a common issue in other drying methods due to significant pressure differences between the surface and the interior of the material, maintaining integrity and quality.
- With minimal temperature gradients between the interior and exterior during vacuum drying, moisture easily relocates through reverse osmosis, effectively preventing losses often associated with traditional hot air drying methods.
Structural Diagram:
Principle:
The double-cone drier operates as a sophisticated dual-cone rotary tank. Under vacuum conditions, it is heated via steam or hot water introduced into the jacket. As the wet material absorbs heat, evaporated water vapor is efficiently expelled through the vacuum exhaust system. The vacuum environment coupled with the rotational movement ensures rapid and uniform drying, enhancing efficiency and achieving superior drying results.
Impact Factors:
- The condition of the dried material, including its shape, size, and stacking method, along with intrinsic qualities like moisture content, density, and viscosity, play a pivotal role in the drying process. Additionally, optimizing the initial temperature of the material, employing pre-treatment post vacuum filtration, and reducing moisture content can significantly accelerate the vacuum drying speed.
- A higher degree of vacuum is advantageous for the vaporization of water at lower temperatures; however, it can impede heat conduction, affecting the heating efficiency of the materials. To enhance drying speed, the vacuum level should be tailored to the specific material characteristics. Generally, vacuum should remain above 104Pa to ensure optimal drying.
Applicable Scope:
This advanced machine is expertly suited for the vacuum drying and mixing of powders and granular materials across diverse sectors such as pharmaceuticals, food production, and chemical industries. It is particularly beneficial for materials with specific requirements, including:
1. Materials that are thermosensitive and cannot withstand high temperatures;
2. Materials susceptible to oxidation or pose potential hazards;
3. Materials necessitating the recovery of solvents and toxic gases;
4. Materials demanding an extremely low residual volatile content;
5. Materials that require consistent and thorough mixing.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a distinguished leader in the manufacturing sector, specializing in a vast array of equipment such as drying, granulating, mixing, crushing, and dust removal systems. We are committed to providing bespoke, non-standard equipment solutions, tailored to meet the specific demands of our clients, from design and manufacturing to seamless installation.Our state-of-the-art products find their application across a diverse range of industries including pharmaceuticals, chemicals, food processing, feed production, biotechnology, electronics, and many others, ensuring excellence and innovation in every sector. Since its establishment, our company has been dedicated to offering unparalleled pre-sales technical support alongside comprehensive after-sales services. Our guiding principles are rooted in 'excellent quality, preferential pricing, and timely supply.' We uphold a business philosophy centered on 'honesty, pragmatism, and mutual success,' ensuring that every customer receives top-notch services and superior products.
Our esteemed technical team leverages cutting-edge technology and advanced business management models to delve into new market opportunities. We provide expert technical consultations, equipment manufacturing, installation and commissioning, technical training, and exemplary after-sales tracking services, serving various social sectors with distinction.
Equipped with sophisticated testing machines, we invite clients from all sectors to engage in material testing and order inspections, ensuring transparency and trust in every transaction. Join hands with us as we pave the way for a prosperous future, fostering mutual benefit and win-win collaborations that shape the industry landscape.
Business Policy: Anchored in Integrity, Governed by Credit, and Driven by Quality
Service Tenet: Competitive Pricing, Punctual Delivery, and Sincere Service Fueling Development
Qualification Certificate:
FAQ:
1. Where is your factory located?
Our esteemed company is situated in the picturesque Zhenglu Town, within the Tianning District of Changzhou.
2. How can I reach your factory?
A: You can fly into Pudong or Shanghai Hongqiao International Airports, then conveniently take a high-speed train or bus to Changzhou Railway Station. We offer a welcoming pickup service from the station to our company, which is approximately 20km away.
If you are already in China, you may fly directly to Changzhou Benniu Airport or Wuxi Airport, or opt for a train or bus to our vibrant city.
We eagerly anticipate your visit to our company at your convenience.
3. What is the expected delivery time?
The delivery timeline ranges from 10 to 60 days, depending on the specific machine type, chosen mode of transportation, and the availability of parts required.
4. What assurances do you provide regarding quality warranty?
We assure that this machine will be new or unused for a full 12 months. Throughout this period, the seller commits to offering complimentary maintenance and spare parts should any quality issues arise.
5. What if the machine requires maintenance post-warranty?
In the event of a machine malfunction, we promptly provide technical consultation and solutions. We also ensure a long-term supply of premium quality parts for components prone to wear and tear.
Services:
Pre-sale service
We warmly invite our clients to visit our company, facilitating face-to-face discussions regarding precise technical requirements.
Sales service
We take responsibility for tuning the equipment to meet the customer's specific technical data requirements. Our adept engineers provide comprehensive training on equipment features and operational best practices, ensuring optimal functioning.
The Adjuster
We offer services for installation, commissioning, maintenance, and training, alongside the provision of pertinent technical information, equipment, software, and GMP certification documents. Our after-sales service hotline is always available, and we schedule annual customer visits to gather insights on operational challenges and customer needs.
Quality Assurance
Our esteemed company, Changzhou Yuanze Drying Equipment Co., Ltd, is passionately dedicated to upholding the rigorous ISO9001 quality system certification standards. We pledge to deliver state-of-the-art equipment that embodies cutting-edge technology and superior craftsmanship. Our machinery is not only safe and dependable but also competitively priced and designed for ease of maintenance.
Enjoy peace of mind with our one-year comprehensive warranty that accompanies each equipment piece. We meticulously select spare parts from renowned brands to ensure optimal performance. Within the warranty period, our company will gladly repair or replace any equipment at no cost should you encounter quality issues, such as malfunctions or damage.
We eagerly anticipate building enduring partnerships with global collaborators, fostering a landscape of mutual benefits and shared success. Embrace the opportunity for a prosperous, win-win collaboration with us. Welcome aboard.
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