Description:
Our DW Series Innovative Belt Dryer is a continuous drying solution for batch production, ideal for materials like dehydrated vegetables, catalysts, and Chinese herbal pieces. Especially suited for high water content materials that can't withstand high temperatures, it boasts rapid drying, high evaporation rates, and superior product quality. For pasty materials from dehydrated filter cakes, granulating or forming strips facilitates efficient drying.
Principle:
The process begins with an even spread of materials on a 12-60 mesh stainless steel belt, guided by a feeder. Driven through the dryer, composed of several units with independent hot air circulation, moisture removal is efficiently managed via a dehumidifying fan and exhaust gas control. The belt's adjustable speed ensures optimal drying, while customizable cycle units and unit numbers cater to user-specific needs.
Experience the cutting-edge engineering of the DW Series Innovative Belt Dryer, where precision meets performance. This advanced drying system begins with material in the hopper, meticulously spread onto the stainless steel mesh belt, typically ranging from 12 to 60 mesh. Driven by a state-of-the-art transmission device, the belt moves seamlessly through the dryer, composed of several autonomous units. Each unit features an independent hot air circulation system, with a special dehumidifying fan for exhaust management, all meticulously controlled through dedicated valves. In the upper circulation realm, air from a robust circulating fan enters the unit's lower chamber via side air ducts. The air is then heated upward through the superior heater, dispersed by an efficient distributor, and jets into the mesh belt, ascending through the material into the upper chamber. Here, the magic of heat and mass transfer unfolds, facilitated by a sophisticated duct and fan inlet system. While most gases cycle efficiently, cooler and moister segments exit via a large exhaust pipe, ensuring optimal performance. In the lower circulation segment, air takes a reverse path, starting with the upper chamber, heating through a dynamic exchanger, and traversing the material layer into the lower chamber. A seamless connection through ducts allows for efficient gas recirculation, with optional discharge. This intelligent system offers unparalleled flexibility; users can customize the configuration and unit quantity to meet specific requirements.
Unleash the potential of the DW Series Belt Dryer, masterfully crafted for dehydrating vegetables and more. This sophisticated system employs three sequential sets of equipment to create a holistic drying journey: the initial, intermediate, and final dry sections. In the early phase, the material's high moisture content challenges permeability, which is expertly managed with reduced material thickness, accelerated belt movement, and heightened drying temperatures, reaching up to 120°C. As materials progress to the final dry section, retention time extends to 3-6 times that of the initial stage, with material thickness 2-4 times greater, maintaining precise temperature control below 60°C. With drying gas temperatures around 80°C, the multi-stage combination ensures superior uniformity and performance from this belt dryer.
Structural Diagram:
Scope of Application:
The DW Series Belt Dryer is expertly designed for drying sheet, strip, and granular materials with excellent air permeability. It is particularly adept with high-moisture content items like dehydrated vegetables and Chinese herbal pieces. This dryer is synonymous with rapid drying speeds, elevated evaporation intensity, and premium product quality. Even paste materials like dehydrated filter cake can be effectively dried once granulated or shaped into rods.
Features:
1. The DW Series Belt Dryer minimizes vibration and impact, safeguarding material integrity. It's perfect for drying materials that require gentle handling to prevent crushing.
2. This dryer doesn't just dry; it's versatile enough for baking, burning, or curing operations, providing comprehensive processing capabilities.
3. With its intricate, yet user-friendly structure, this dryer is straightforward to install and can operate continuously. In case of malfunctions, easy access for internal maintenance ensures swift repairs.
4. Adjusting air volume, heating temperature, material residence time, and feeding speed allows operators to fine-tune for optimal drying results.
5. Equipped with a versatile configuration, this dryer offers optional mesh belt flushing and material cooling systems to enhance functionality.
6. Energy efficiency is at the core, with most air recycled, ensuring sustainable and cost-effective operations.
7. The unique air distribution device guarantees uniform hot air dispersion, ensuring consistent product quality across batches.
8. Choose from various heat sources including steam, heat conduction oil, electricity, or coal (oil) stoves, allowing flexibility and adaptability to different energy preferences.
Technical Parameters:
Product Presentation:
Company Introduction:
Welcome to Changzhou Yuanze Drying Equipment Co., Ltd., a leader in the innovation and production of diverse drying solutions. Our expertise spans across a spectrum of equipment including drying, granulating, mixing, crushing, and dust removal machinery, as well as transmission systems. We excel in custom equipment design, manufacturing, and installation to suit your unique requirements.
Our products serve a vast range of industries, including pharmaceuticals, chemicals, food processing, animal feed, biotechnology, electronics, and many more, showcasing their versatile applications.
Since our establishment, we have committed to delivering exceptional pre-sale consultation and comprehensive after-sale services. Upholding our core values of 'excellent quality, preferential pricing, and timely delivery,' we abide by the business philosophy of 'honesty, pragmatism, and win-win.' We strive to offer professional services and top-notch products to our esteemed clientele.
Backed by a proficient technical team, we integrate cutting-edge technology and advanced business management practices. Our proactive market exploration provides technical exchange, equipment manufacturing, installation and commissioning, training, and meticulous after-sales support across various sectors.
Equipped with state-of-the-art testing machines, we invite customers from diverse fields to conduct material tests and inspect orders, ensuring product excellence.
Partner with us at Changzhou Yuanze Drying Equipment Co., Ltd., and together, we'll forge a bright future of mutual benefit and shared success.
Business Policy: We build on the foundation of integrity, uphold credit as paramount, and prioritize quality as our survival principle.
Service Tenet: We endeavor to offer reasonable pricing, ensure timely delivery, and provide sincere service to foster development.
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