Overview:
The centrifugal spray dryer utilizes a centrifugal atomizer to effectively dry liquid materials, making it an essential tool in modern industrial production. Spray drying is a versatile process used extensively in the liquid forming and drying industries. It is ideal for converting solutions, emulsions, suspensions, and pumped lake liquids into powdery and granular products, ensuring particle size distribution, residual moisture content, bulk density, and particle shape meet stringent standards.
Principle:
The operating principle of the centrifugal spray dryer involves air filtration and heating before entering the air distributor at the top of the dryer. The hot air is uniformly distributed in a spiral motion. The feed liquid is pumped from the tank to the centrifugal atomizer, creating a fine mist. As this mist contacts the hot air, rapid water evaporation occurs, resulting in instantaneous drying. The dried product is discharged from the bottom of the drying tower and cyclone separator, while waste gases are expelled by the fan. Users can customize the heating mode and dust removal system to suit specific requirements.
Structural Diagram:
Features:
1. Rapid drying: The atomized material liquid has a significantly increased surface area, enabling 95%-98% moisture evaporation almost instantly. This ensures a drying time of just 5-15 seconds, epitomizing the essence of instantaneous drying.
2. The specialized air distributing device minimizes equipment resistance and provides effective air handling for the dryer.
3. Simplified production process: Suitable for continuous control production, it allows liquids with 40-90% moisture content to be dried into powder in a single step, reducing the need for further crushing and screening processes, thereby enhancing product purity.
4. Efficient drying: Suitable for heat-sensitive materials, it ensures that the material retains its color, fragrance, and taste by completing the drying process in a very short time.
5. The end product boasts excellent dispersibility, fluidity, and solubility, with adjustable particle size, degree of looseness, and moisture content within specific ranges.
Scope of Application:
1. **Food Industry**: Our equipment is perfectly designed for applications including milk powder, tickle, cocoa milk powder, milk substitutes, pig blood powder, egg whites (yellow), and more.
2. **Foods and Plants**: Achieve high-quality results with oats, chicken juice, coffee, instant tea, flavored meat, proteins, soy, peanut protein, hydrolysates, and other similar products.
3. **Sugars**: Ideal for processing corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, and a host of other sugar-based products.
4. **Plastic Resins**: Efficiently process AB, ABS emulsions, urea-formaldehyde resin, phenol formaldehyde resin, polyethylene, polyfluoride, ethylene, and other plastic resins.
5. **Chemical Industry**: Optimize processing for sodium fluoride (potassium), basic dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid, amino acids, silica, and more.
6. **Ceramics**: Perfect for the production of alumina, ceramic tile materials, magnesium oxide, talcum powder, and similar ceramic products.7. **Ceramics**: Alumina, ceramic tile material, magnesium oxide, talcum powder, etc.
Key Points:
1. **Contact Between Hot Air and Droplets**: Ensure optimal heat exchange by considering the direction and angle of the hot air flow-whether cocurrent, countercurrent, or mixed-when sufficient hot air flows into the spray drying chamber.
2. **Atomization**: A high-quality atomization system is crucial for ensuring a uniform droplet size distribution, which in turn guarantees the quality and rate of qualified product output.
3. **Tube and Cone Angle Design**: With the production of nearly 1,000 sets of spray dryers, we have amassed extensive experience data that we are eager to share with you for optimal tube and cone angle design.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. excels in manufacturing an extensive range of equipment such as drying, granulating, mixing, crushing, dust removal, and transmission systems. We also specialize in the design, manufacture, and installation of bespoke, non-standard equipment solutions tailored to meet diverse industrial needs.
Our products find extensive applications across a myriad of sectors, including pharmaceuticals, chemicals, food processing, feed, biology, electronics, and more.
Since its inception, our company has been committed to delivering exceptional pre-sale technical consultations and post-sale tracking services to all clients. Guided by our core tenet of 'excellent quality, preferential pricing, and timely supply,' and adhering to our business philosophy of 'honesty, pragmatism, and mutual benefit,' we consistently provide professional services and superior products to our customers.
Our talented technical team integrates state-of-the-art industry practices and advanced business management models. We proactively explore market opportunities, offering technical exchanges, equipment manufacturing, installation and commissioning, technical training, and comprehensive after-sales tracking services to all sectors of society.
Equipped with state-of-the-art testing machines, we invite customers from all industries to conduct material tests and inspect their orders, ensuring quality and satisfaction.
Our company is committed to forging long-term partnerships built on mutual benefit and win-win outcomes, as we strive to create a prosperous future together.
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle.
Service Tenet: Reasonable Pricing, Timely Delivery, Sincere Service for Development.
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