Overview:The vacuum harrow dryer features a simple structure, easy operation, long lifespan, stable and reliable performance, minimal steam consumption, strong adaptability, and high product quality. It is particularly suited for drying paste materials sensitive to high temperatures, inflammable, or prone to oxidation.
Principle:
The vacuum rake dryer is an innovative horizontal intermittent vacuum drying apparatus. Wet materials undergo evaporation through conduction, with a scraper agitator ensuring continuous cleaning of the hot surface and facilitating movement within the container to promote circulation. The evaporated water is then extracted by a vacuum pump. Widely used in the chemical industry, it is ideal for drying organic semi-finished products and fuels.
The vacuum rake dryer employs a steam jacket for indirect heating and gas exhaustion under high vacuum conditions. This makes it perfect for drying materials sensitive to high temperatures, easily oxidized, or prone to powder formation (such as various fuels). It also excels in scenarios where vapor or solvents must be recovered during drying. The moisture or solvent content in the dried material can vary from 90% to as low as 15%, suitable for slurry, paste, granular, powdery, or fibrous materials. Post-drying moisture content typically reaches 0.1%, or even as low as 0.05%.
Material is fed from the top-middle part of the shell, and under continuous agitation by rotating harrow teeth, it contacts the shell wall, constantly renewing its surface. The material is indirectly heated by steam, facilitating moisture vaporization, which is then promptly extracted by the vacuum pump. The machine can heat both the interlayer and harrow teeth simultaneously. The high operating vacuum creates a significant vapor pressure difference, enhancing water discharge from the material, thus achieving the desired drying effect efficiently.
Structural Diagram:
Features:
(1) Exceptional adaptability and broad application range: With its innovative rake-type vacuum drying mechanism featuring jacket heating and high vacuum exhaust, this dryer is perfectly suited for materials of varying properties and states. It is especially ideal for drying sensitive, explosive, and easy-to-oxidize paste materials.
(2) Superior product quality: The continuous positive and reverse rotation of the rake teeth ensures even stirring of the drying material, preventing overheating. This process facilitates easy moisture evaporation, resulting in a low-temperature product with fine granularity that requires no additional crushing and is ready for packaging.
(3) Minimal steam consumption: Utilizing steam to pass through the jacket and leveraging latent heat for material heating, this vacuum rake dryer exhibits significantly low steam consumption per kilogram of finished product, typically between 1.3-1.8 kg.
(4) Customizable sealing system: Depending on the specific characteristics and requirements of the drying materials, the dryer can be equipped with either a packing seal or a mechanical seal, ensuring optimal performance and flexibility.
(5) User-friendly operation: The vacuum rake dryer is designed for ease of use, requiring minimal staffing and reducing labor intensity. Enhanced environmental sanitation is achieved thanks to the reduction in material loss.
Scope of Application:
Ideal for drying mud-like and high-paste materials under 100 mesh, including various pigments, mud-like substances, filtered and centrifuged materials, soda detergent, alkali starch, dyes, pigments, clay ash, and cement.
Technical Parameters:
Product Presentation:
FAQ:
1. Where is your factory located?
Our company is situated in Zhenglu Town, Tianning District, Changzhou.
2. How can I reach your factory?
A: You can fly directly to Pudong or Shanghai Hongqiao International Airport, followed by a high-speed train or bus to Changzhou Railway Station. We will arrange for your pickup at Changzhou Railway Station, which is approximately 20km from our company.
If you are already in China, you can fly to Changzhou Benniu Airport or Wuxi Airport, or take a train or bus to our city.
We warmly welcome you to visit our company at any time.
3. What is the delivery time?
The delivery time ranges from 10 to 60 days, depending on the machine type, chosen mode of transportation, and parts availability.
4. What is the quality warranty?
The machine comes with a 12-month warranty, ensuring it is new (or unused). During this period, the seller will provide free maintenance and spare parts for any machine quality issues.
5. What if the machine breaks down after the warranty period?
In the event of a machine failure, we will promptly offer technical advice and solutions. We guarantee a long-term supply of high-quality parts for those that are easily worn.
Services:
Pre-sale Service
We encourage potential customers to visit our company for a face-to-face discussion regarding their technical requirements.
Sales Service
We ensure the equipment is debugged according to the customer's specific technical requirements. Our engineers will train customers on the equipment's characteristics and operating points to guarantee optimal performance.
The Adjuster
Our services include installation, commissioning, maintenance, and training. We provide all relevant technical information, equipment, software, and GMP certification materials. We also maintain an after-sales service hotline and arrange annual customer visits to address any operational issues with their equipment.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, we are steadfastly dedicated to the rigorous adherence to ISO9001 quality system certification standards, ensuring that we provide our clients with state-of-the-art equipment. Our cutting-edge technology paired with superior quality guarantees that our equipment is not only safe and dependable but also cost-effective and easy to maintain.
Our equipment comes with a one-year warranty, during which we source all spare parts from renowned brands to ensure top-notch quality. Should any issues arise within this period, such as equipment malfunctions or damages, our company pledges to repair or replace the equipment free of charge, ensuring uninterrupted operation.
We eagerly anticipate forging long-term partnerships with global collaborators to build mutually beneficial and win-win relationships. We warmly welcome you to join us on this path to shared success.
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. excels in the manufacturing of a comprehensive range of industrial equipment including drying machinery, granulating units, mixers, crushers, dust removal systems, and transmission gear. We specialize in designing, producing, and installing various non-standard equipment to meet unique client needs.
Our products find extensive applications across pharmaceutical, chemical, food, feed, biology, electronics, and many other industries, offering versatile and reliable solutions.
Since its inception, our company has committed to delivering exceptional pre-sale technical support and comprehensive after-sale tracking services to every client. Upholding our core tenet of 'excellent quality, preferential price, timely supply,' we abide by the business philosophy of 'honesty, pragmatism, win-win,' ensuring professional services and superior products.
Boasting a highly professional technical team, we integrate cutting-edge technology with advanced business management models. We actively explore markets to provide technical consultations, equipment manufacturing, installation and commissioning, technical training, and comprehensive after-sales tracking services to various sectors of the industry.
Our facility is equipped with state-of-the-art testing machines, inviting customers from all walks of life to conduct material tests and inspect their orders, ensuring top-notch quality and precision.
Our company is dedicated to working hand in hand with you, striving for mutual benefit and win-win outcomes to create a bright future together!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Principle for Survival
Service Tenet: Reasonable pricing, timely delivery, and sincere service for sustainable development