Overview:
The Double-cone rotary vacuum dryer is an innovative solution that seamlessly blends mixing and vacuum drying capabilities. This cutting-edge process involves placing the material in a sealed chamber, where it is continuously heated while a vacuum system efficiently extracts moisture. Through a differential pressure or concentration difference, moisture migrates to the surface, where water molecules gain sufficient kinetic energy to overcome molecular attraction, diffusing into the vacuum chamber's low-pressure space to be evacuated by the vacuum pump, ensuring the complete separation of water from solids.
Features:
- In the vacuum drying process, the cylinder maintains a pressure lower than atmospheric levels, resulting in a low-density, low-oxygen environment that is ideal for drying easily oxidizable substances and minimizing bacterial contamination risk.
- By utilizing vacuum drying, moisture can be vaporized at reduced temperatures, making it perfect for preserving heat-sensitive pharmaceuticals. This low-temperature capability ensures that sensitive materials remain intact and effective throughout the drying process.
- Vacuum drying effectively prevents surface hardening, a common issue arising from the significant pressure difference in conventional drying. Our technology ensures uniform drying without surface imperfections.
- The minimal temperature gradient present during vacuum drying facilitates a natural moisture movement and collection through reverse osmosis, effectively addressing the loss issues commonly associated with hot air drying methods.
Structural Diagram:
Principle:
The double-cone dryer comprises a rotating double-cone tank. Under vacuum conditions, steam or hot water is channeled into the jacket, transferring heat to the tank. As the material absorbs heat, moisture evaporates and is efficiently sucked out via the vacuum exhaust system. Continuous rotation ensures constant movement of materials, both vertically and horizontally, accelerating drying speed, enhancing efficiency, and achieving uniformly dried materials.
Impact Factors:
- The state of the material after drying, including its shape, size, and stacking method, plays a pivotal role in the drying process. Factors like moisture content, density, and viscosity of the material are also crucial. Elevating the vacuum drying speed can be efficiently achieved by increasing the initial temperature, implementing pre-treatment post-vacuum filtration, and minimizing the material's moisture content.
- Achieving a higher vacuum degree facilitates water vaporization at lower temperatures, which is beneficial. However, it may impede heat conduction, thus affecting the material's heating efficacy. To enhance drying speed, it's essential to consider the vacuum degree based on the material's characteristics. Generally, the vacuum should be maintained at no less than 104Pa.
Applicable Scope:
This exquisite machine is adept for vacuum drying and mixing powder and granular materials across industries like pharmaceuticals, food, and chemicals. It is particularly effective for materials meeting the following criteria:
1. Materials sensitive to high temperatures, unable to endure elevated heat;
2. Materials vulnerable to oxidation or posing hazards;
3. Materials that necessitate the recovery of solvents and toxic gases;
4. Materials requiring an exceptionally low residual volatile content;
5. Materials demanding thorough and consistent mixing.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands at the forefront of innovation, specializing in a comprehensive suite of equipment solutions. From drying and granulating to mixing, crushing, and dust removal, our product range is extensive and designed to meet diverse industrial needs. We take pride in offering bespoke equipment design, meticulous manufacturing, and seamless installation to cater to your unique specifications and requirements.Our products have a broad spectrum of applications, finding essential roles across industries such as pharmaceuticals, chemicals, food processing, animal feed, biotechnology, electronics, and beyond, making us a trusted partner in various fields of innovation. Since our establishment, we have committed to delivering superior technology during pre-sale and dedicated after-sale tracking services to every valued customer. Upholding our core principles of 'excellent quality, competitive pricing, and prompt supply,' we operate on a business philosophy rooted in 'integrity, pragmatism, and mutual success,' ensuring unparalleled service and product excellence for our clients.
Our experienced technical team leverages cutting-edge industry technology alongside sophisticated business management models to actively explore market opportunities. We offer a full spectrum of services, including technical consulting, equipment fabrication, installation, commissioning, technical training, and comprehensive after-sales support across all industry sectors.
Equipped with state-of-the-art testing facilities, we warmly welcome clients from various industries to conduct material tests and inspect orders, ensuring every solution meets their exacting standards. Together, we envision a future of shared growth and prosperity. Partner with us for mutual success and create a rewarding future together!
Business Policy: Our foundation is built on integrity, with credit as our pinnacle and quality as our enduring principle for survival.
Service Tenet: We are committed to offering reasonable prices, timely delivery, and sincere service as the cornerstone of our development.
Qualification Certificate:
FAQ:
1.Where is your factory?
Our esteemed company is located in the heart of Zhenglu town, within the vibrant Tianning District of Changzhou.
2.How can I get to Your Factory?
A: You have the option to fly into Pudong or Shanghai Hongqiao International Airport. From there, a high-speed train or bus will transport you to Changzhou Railway Station, where we will warmly welcome you and provide transportation to our company, located approximately 20km away.
If already within China, you can choose to fly directly to Changzhou Benniu Airport or Wuxi Airport, or opt for a train or bus to reach our city.
We extend a heartfelt invitation for you to visit our company at your convenience.
3.Delivery Time?
Our estimated delivery timeline spans from 10 to 60 days, contingent on the machine type, chosen mode of transportation, and parts availability.
4.What is the quality warranty?
Our machines come with a guarantee of being new or unused for a 12-month duration. Throughout this warranty period, we offer complimentary maintenance for any quality-related issues and provide free spare parts as necessary.
5.What if the machine breaks after the warranty period?
Should the machine encounter any failures post-warranty, we pledge to provide immediate technical guidance and solutions. We also ensure a long-term supply of high-quality parts for components prone to wear.
Services:
Pre-sale service
We warmly invite our customers to visit us for an in-depth, face-to-face discussion regarding their technical needs and requirements.
Sales service
Our dedicated team undertakes the responsibility of calibrating the equipment to align with the customer's specified technical data. Our engineers conduct thorough training for customers on equipment features and operational techniques to ensure optimal performance.
The Adjuster
We provide comprehensive services including installation, commissioning, maintenance, and training. Additionally, we supply pertinent technical data, equipment, software, and GMP certification materials. Our after-sales service hotline is always open, and we annually visit our customers to better understand their needs, including operational challenges encountered with our equipment.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, we are dedicated to rigorously adhering to the ISO9001 quality system certification standards. Our pledge is to deliver cutting-edge equipment that embodies the pinnacle of advanced technology and superior quality. Our double cone rotary vacuum drying equipment is engineered to be safe, reliable, and exceptionally easy to maintain. Furthermore, it is affordably priced to ensure that superior technology is accessible to all.
Our equipment comes with a comprehensive one-year warranty, assuring peace of mind and confidence in your investment. We meticulously select all spare parts from renowned brands, ensuring the highest quality components. Should any quality issues such as equipment malfunctions or damage arise during the warranty period, the company offers complimentary repair or replacement services, underscoring our unwavering commitment to customer satisfaction.
We are eager to forge enduring partnerships with global collaborators, aiming for mutually beneficial and win-win relationships. We warmly welcome you to join us on this journey towards shared success.
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