Overview:
The centrifugal spray dryer utilizes a centrifugal atomizer to dry liquid materials, making it a staple in modern industrial production. Spray drying, a prevalent process in the liquid forming and drying industry, is ideal for producing powdery and granular products from solutions, emulsions, suspensions, and pumpable liquid raw materials. This method is perfect for achieving precise particle size distribution, residual moisture content, bulk density, and particle shape.
Principle:
The working principle of the centrifugal spray dryer involves air passing through a filter and heater, then entering the air distributor at the top of the dryer. Hot air spirals uniformly into the dryer, where the feed liquid is pumped from a tank to the centrifugal atomizer, transforming it into tiny mist droplets. These droplets rapidly evaporate upon contact with hot air, resulting in instant drying. The finished product is quickly discharged from the drying tower and cyclone separator, while waste gas is expelled by the fan. Users can select heating and dust collection modes based on actual requirements.
Structural Diagram:
Features:
1. Exceptional drying speed: The atomized material liquid significantly increases in surface area, allowing 95%-98% of moisture to evaporate instantly within just 5-15 seconds.
2. Enhanced air distribution: Our special air distributing device minimizes resistance and maximizes the efficiency of the air handling system within the dryer.
3. Simplified production process: Ideal for continuous control production, our dryer can transform liquids with a moisture content of 40-90% into powder in a single step, reducing the need for additional crushing and screening and enhancing product purity.
4. Optimal for heat-sensitive materials: The rapid drying process preserves the color, fragrance, and taste of the material, making it suitable for delicate substances.
5. Superior product quality: The resulting product boasts excellent dispersibility, fluidity, and solubility, with adjustable particle size, looseness, and moisture content to meet specific requirements.
Scope of application:
1. **Food Industry:** Our Advanced LPG Series Centrifugal Spray Drying Equipment is perfect for producing high-quality food powders, including milk powder, cocoa milk powder, milk substitutes, pig blood powder, egg whites, and more. Each product is processed to meet the highest standards of quality and safety.
2. **Foods and Plants:** This versatile equipment is ideal for processing a variety of food and plant-based products, such as oats, chicken juice, coffee, instant tea, flavored meats, proteins, soy, peanut proteins, hydrolysates, and many others, ensuring a consistent and superior end product.
3. **Sugars:** Our spray drying equipment excels in drying sugars, including corn syrup, corn starch, glucose, pectin, maltose, and potassium sorbate, delivering a high-quality, uniform product every time.
4. **Plastic Resins:** The equipment also efficiently handles plastic resins such as AB, ABS emulsion, urea-formaldehyde resin, phenol-formaldehyde resin, polyethylene, polyfluoride, and ethylene, ensuring reliable and consistent resin quality.
5. **Chemical Industry:** This advanced spray dryer is perfect for various chemical products, including sodium fluoride (potassium), basic dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid, amino acids, and silica, ensuring precision and quality in every batch.
6.6. **Ceramics:** Our equipment is adept at processing ceramic materials, including alumina, ceramic tile material, magnesium oxide, and talcum powder, providing uniform particle size and consistency essential for high-quality ceramics.
Key Points:
1. Contact Between Hot Air and Droplets: When hot air flows into the spray drying chamber, its direction and angle must be carefully considered-whether cocurrent, countercurrent, or mixed-to ensure adequate contact with droplets and full heat exchange, maximizing drying efficiency.
2. Atomization:A crucial aspect of our spray dryer is its atomization system, which ensures uniform droplet size distribution. This precision is vital for maintaining high-quality and consistent end products.
3. Tube and Cone Angle Design: With the production of nearly 1,000 sets of spray dryers, we have gathered extensive data and experience, enabling us to share valuable insights and optimize your drying processes.
Technical Parameters:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands as a beacon of excellence in the production of an extensive array of equipment including drying, granulating, mixing, crushing, dust removal, and transmission equipment. Our innovative solutions encompass the design, manufacture, and installation of various non-standard equipment tailored to meet specific industry needs.
Our products find widespread applications across numerous industries such as pharmaceutical, chemical, food, feed, biology, and electronics, solidifying our reputation as a versatile and reliable manufacturer.
Since our founding, we have committed to delivering exceptional pre-sale technology consultation and comprehensive after-sale tracking services to every customer. Upholding our tenet of 'excellent quality, preferential price, timely supply' and our business philosophy of 'honesty, pragmatism, win-win,' we pride ourselves on providing professional services and superior products.
Our dedicated technical team integrates cutting-edge technology with advanced business management models. We actively explore market opportunities, offering technical exchanges, equipment manufacturing, installation and commissioning, technical training, and product after-sales tracking services across various sectors.
Equipped with state-of-the-art testing machines, we welcome customers from all walks of life to conduct material tests and inspect orders, ensuring the highest quality standards.
We are committed to forging a future of mutual benefit and win-win collaboration. Join hands with us and create a prosperous future together!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Reasonable price, timely delivery, and sincere service for development
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