Description:
The Belt Dryer stands as a premier continuous drying solution for batch production. Perfectly designed for drying sheets, strips, and granules with excellent air permeability, it is particularly adept at handling materials like dehydrated vegetables, catalysts, and Chinese herbal pieces that demand lower drying temperatures. This exceptional dryer offers rapid drying, high evaporation intensity, and superior product quality, transforming paste materials from dehydrated filter cake into dry granules or strips with ease.
Principle:
Our innovative drying principle involves an even distribution of material onto a 12-60 mesh stainless steel mesh belt via a feeder. Propelled by a driving device, the material journeys through a series of independently operating units within the dryer. Each unit boasts its own hot air circulation, with excess tail gas efficiently discharged by a specialized dehumidifying fan, regulated to maintain optimal heat and moisture removal. Adjust the belt's speed as needed to suit material temperatures, ensuring a consistent, continuous flow of finished product into the feeder. Customizable unit numbers and configurations offer flexibility to meet your unique drying needs.
In the grand symphony of industrial drying, our sophisticated process begins with the material housed in the hopper, meticulously spread by the feeder across the stainless steel mesh belt. This mesh belt, fabricated with precision from 12-60 mesh stainless steel wire, is smoothly propelled through the drying unit, orchestrated by a seamless drive mechanism. The dryer is an ensemble of numerous units, each with its own independent hot air cycle, ensuring optimal drying efficiency. As the exhaust gas is skillfully managed by specialized dehumidifying fans, each unit's emissions are precisely controlled by dedicated valves. Within the upper circulation unit, air is drawn by a circulating fan, deftly guided through the side air duct into the lower chamber. Here, it is artistically heated, ascending through the heater, beautifully distributed by a masterful distributor, then gracefully channelled into the mesh belt as a jet flow, penetrating the material into the upper chamber. The drying phenomenon is a dance of hot air permeating the material, achieving a harmonious heat and mass transfer, with the upper chamber thoughtfully connected to the fan inlet by air ducts. The majority of the gas circulates, while a portion, at lower temperature and moisture, exits through a large exhaust pipe, controlled by sophisticated valves and moisture fans. In the lower circulation unit, air is guided first into the upper chamber, where it is elegantly warmed via a heat exchanger, traverses the material layer, and descends into the lower chamber. This chamber is seamlessly connected to the fan by side and return air ducts, continuing the cycle with partial discharge. Our system is customizable to your desires, offering flexibility in the configuration of up and down loop units and the selection of unit quantities to perfectly match your unique requirements.
Optimize the drying process for dehydrated vegetables with our cutting-edge approach, employing a trio of equipment sets strategically arranged in series to form the initial, intermediate, and final drying sections. In the early drying section, overcoming the challenge of high moisture content and reduced permeability is achieved by utilizing a thinner material layer, accelerating the running speed, and applying elevated drying temperatures. At this initial stage, the drying gas temperature can soar to an impressive 120°C or higher. As the drying journey progresses to the final section, the material's retention time becomes 3 to 6 times longer compared to the initial phase, with the material layer expanding to 2 to 4 times its original thickness. For materials requiring temperatures that do not exceed 60°C, a sophisticated application of dry gas at around 80°C delivers optimal results. The belt dryer reaches peak performance through a multi-stage combination, ensuring a drying process that is exceptionally even and efficient.
Structural Diagram:
Scope of application:
This exceptional dryer is highly adaptable, perfectly suited for drying sheet, strip, and granular materials with excellent air permeability. It shines when used for dehydrated vegetables and Chinese herbal pieces, both characterized by high moisture content and the need for elevated temperatures. This dryer series offers incredible advantages, including rapid drying speeds, intensified evaporation, and superior product quality. For paste-like materials resulting from dehydrated filter cakes, a simple transformation into granules or rod shapes allows them to be efficiently dried, broadening the versatility and application of our outstanding dryer.
Features:
1. The belt dryer ensures gentle handling of materials, with minimal vibration and impact, preserving the integrity of material particles. This feature makes it ideal for drying materials that require preservation without crushing.
2. Beyond drying, this versatile dryer is capable of also baking, burning, or curing materials, providing multifaceted utility in processing.
3. Crafted with a complex yet intuitive design, the dry machine is easy to install and engineered for continuous long-term operation. It allows for seamless access and maintenance, ensuring operational efficiency.
4. Tailor your drying process to perfection by adjusting air volume, heating temperature, material residence time, and feeding speed, achieving the pinnacle of drying effects.
5. The equipment offers flexible configuration options, including a mesh belt flushing system and an innovative material cooling system for enhanced processing.
6. Achieve exceptional energy efficiency through our advanced system, which recycles the majority of air, maximizing resource conservation.
7. Our unique air distribution device ensures uniform hot air distribution, guaranteeing consistency in product quality, every time.
8. Choose your preferred heat source from a variety of options, including steam, heat conduction oil, electricity, or coal (oil) stove systems, providing adaptability to your specific needs.
Technical Parameters:
Product Presentation:
Company Introduction:
Welcome to Changzhou Yuanze Drying Equipment Co., Ltd., a distinguished leader in the manufacturing of state-of-the-art drying, granulating, mixing, crushing, and dust removal equipment. We are pioneers in offering bespoke, non-standard equipment solutions, encompassing design, manufacture, and installation, tailored to meet diverse industry needs.
Our cutting-edge products find extensive application across pharmaceutical, chemical, food, feed, biology, electronics, and numerous other industries.
Since our founding, we have committed to delivering unparalleled pre-sale technical support and after-sale service excellence. Guided by our core tenet of "superior quality, competitive pricing, and prompt delivery," we uphold our business philosophy of "honesty, pragmatism, and mutual success," ensuring every customer receives both outstanding products and professional service.
Backed by a team of expert technicians, our company seamlessly integrates industry-leading technology with advanced business management practices. We are dedicated to exploring new market opportunities while providing comprehensive services, including technical consultation, equipment manufacturing, installation and commissioning, technical training, and robust after-sales support to diverse sectors of society.
Our facility is fully equipped with advanced testing machines, inviting clients from various sectors to conduct material tests and inspect their orders, ensuring quality and satisfaction.
Together, let's forge a path to the future, embracing mutual benefits and win-win collaborations!
Business Policy: Built on a foundation of integrity, we prioritize credit as our highest standard and quality as our key to survival.
Service Tenet: Delivering value through reasonable pricing, timely delivery, and sincere service to foster development.
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