Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a renowned specialist in the fabrication of state-of-the-art drying, granulating, mixing, crushing, and dust removal equipment. Our expansive portfolio also extends to transmission machinery and a myriad of other innovative solutions, each designed with precision to meet unique, non-standard requirements. We excel in the design, manufacture, and installation of bespoke equipment, ensuring that every project is tailored to perfection.
Our cutting-edge products find applications across diverse industries, including pharmaceutical, chemical, food, feed, biology, electronics, and many more.
From our very inception, we have been committed to delivering unparalleled pre-sale technology consultation and comprehensive after-sales tracking services to each client. Guided by our company tenet of delivering 'excellent quality, preferential price, timely supply,' we steadfastly adhere to our business philosophy of 'honesty, pragmatism, win-win.' Through professional services and superior product offerings, we strive to exceed customer expectations.
Our expert technical team blends industry-leading technology with an advanced business management model to actively explore the market. We offer extensive technical exchanges, equipment manufacturing, installation and commissioning, technical training, and meticulous product after-sales tracking services to sectors across the community.
Equipped with state-of-the-art testing machines, we warmly welcome customers from all sectors to conduct material tests and inspect orders, ensuring total satisfaction.
Our company is committed to forging a prosperous future together with you, embracing mutual benefit and win-win outcomes.
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service tenet: Reasonable price, timely delivery, sincere service for development
Description:
The DW Series Multi-Layer Belt Dryer is an industry-leading, continuous drying apparatus designed for batch processing. It expertly dries sheet, strip, and granular materials with superior air permeability, making it ideal for dehydrated vegetables, catalysts, and Chinese herbal pieces. Particularly suited for materials with high water content that are sensitive to high temperatures, this dryer boasts rapid drying speeds, high evaporation intensity, and exceptional product quality. Additionally, paste materials derived from dehydrated filter cakes can be seamlessly dried post-granulation or strip formation.
Principle:The process begins as material is uniformly distributed onto the mesh belt by the feeder. Utilizing a 12-60 mesh stainless steel mesh, the belt then moves the material through the dryer via a driving device. Each unit within the dryer operates independently with circulating hot air, while a specialized dehumidifying fan meticulously discharges part of the tail gas. The exhaust is finely tuned by a regulating valve to optimize moisture removal. The mesh belt advances slowly, with adjustable speed accommodating material temperature. Post drying, the finished product seamlessly transitions into the feeder. Additionally, the system's up and down cycle units can be tailored to user specifications, and the number of units adjusted to precise requirements.
Within the innovative DW Series, the material is uniformly distributed onto the mesh belt by the feeder in the hopper. This mesh belt, crafted from 12-60 mesh stainless steel wire, travels effortlessly through the dryer, powered by a robust transmission device. The dryer itself is a sophisticated system composed of multiple units, each boasting its own independent hot air cycle. Within these cycles, a specialized dehumidifying fan strategically manages exhaust gas flow through control valves. In the upper circulation unit, air propelled by the circulating fan (5) navigates the side air duct, enters the lower chamber, and is warmed as it ascends via heater 7. Distributed meticulously by distributor 6, the air jets through the mesh belt, interacting with the material, and ascends into the upper chamber. This sophisticated drying process ensures optimal heat and mass transfer as hot air permeates the material layer. Meanwhile, the upper chamber seamlessly connects to the fan inlet via air ducts. A significant portion of the gas recirculates, while lower temperatures and moisture levels in some gas are expelled through large exhaust pipes and control valves. In the lower circulation unit, air initially enters the upper chamber, descends through the heat exchanger, traverses the material layer, and reaches the lower chamber, where it connects to the fan through side and return air ducts. This cycle maximizes efficiency and flexibility, allowing customizable unit configurations to meet diverse user specifications.
Designed to elevate the dehydration of vegetables, the DW Series employs a tripartite equipment setup for unrivaled drying efficacy. Within this setup, you'll find an initial dry section, an intermediate section, and a final dry section, each meticulously engineered to optimize the dehydration process. In the early stages, where moisture content is high, we employ a thinner material layer, accelerate running speed, and apply a heightened drying temperature, achieving temperatures that soar to 120°C or more. As we transition to the final dry section, material retention times increase dramatically, up to 3-6 times longer than the initial phase, while material thickness expands 2-4 times. For materials sensitive to heat, temperatures remain controlled at about 60°C, with drying gas around 80°C. By employing a dynamic, multi-stage combination, the belt dryer consistently delivers uniform drying performance, revealing its full potential.
Structural Diagram:
Scope of Application:
The DW Series Multi-Layer Belt Dryer is expertly crafted for drying sheet, strip, and granular materials with exceptional air permeability. Perfectly suited for dehydrated vegetables and Chinese herbal pieces rich in moisture and heat sensitivity, this dryer boasts rapid drying speeds, impressive evaporation intensity, and excellent product quality. Paste materials from dehydrated filter cakes also find their match here, after being granulated or shaped into rods, ready for efficient drying.
Features:
1. The DW Series ensures minimal vibration and impact on materials as they traverse the belt dryer, preserving particle integrity and catering to materials requiring delicate handling.
2. Beyond drying, this versatile dryer enables baking, burning, or curing operations, offering a multifunctional solution for diverse material processing needs.
3. With its intricate yet user-friendly structure, the dryer promises straightforward installation and sustained operation. In case of faults, the interior remains accessible for hassle-free maintenance.
4. Tailor the drying process with ease-simply adjust air volume, heating temperature, material residence time, and feeding speed to achieve peak drying outcomes.
5. Enjoy adaptable equipment setups, featuring a mesh belt flushing system and a material cooling system to enhance flexibility.
6. Experience significant energy savings with a design that prioritizes air recycling, ensuring efficient and sustainable operation.
7. A distinct air distribution device guarantees even hot air dispersion, maintaining an unwavering standard in product quality.
8. Choose from a variety of heat sources-steam, heat conduction oil, electricity, or coal (oil) stove-each paired with the dryer for optimal performance.
Technical Parameters:
Product Presentation:
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