Description:
The disc continuous dryer is a state-of-the-art conductive drying solution, engineered for optimal efficiency. Its innovative design and operational methodology ensure remarkable thermal efficiency, reduced energy consumption, minimal spatial requirements, straightforward setup, effortless operation and management, all within a favorable working environment.
Operational Principle:
Wet materials are systematically fed into the dryer, where they are distributed onto the initial drying plate. A rotating rake arm with blades continuously stirs the materials, propelling them in a spiral path over the drying plate. The materials transition from the smaller to the larger drying plates in an alternating pattern, ensuring a seamless flow throughout the dryer.
The hollow drying plates are infused with a heating medium-be it saturated steam, hot water, thermal oil, or high-temperature molten salt-entering from one side and exiting from the other. The dried material then cascades down to the final collection tray, where it is efficiently conveyed to the discharge port. Moisture is effectively removed and expelled through designated dehumidification or vacuum ports, and the dry materials are ready for immediate packaging. Enhanced production capabilities are achieved with additional equipment like finned heaters, solvent recovery systems, and induced draft fans, among others. This setup is ideal for drying paste-like or heat-sensitive materials, allowing for solvent recovery, and facilitating processes such as heating, cooling, calcination, sublimation, pyrolysis, and reactions.
Structural Diagram:
Features:
Effortless Regulation
By fine-tuning the material layer's thickness, spindle speed, the configuration of rake arms, and the type and size of rake blades, the drying process can be precisely optimized to meet specific requirements.
Each drying tray layer can independently receive hot or cold media, allowing for precise temperature control of the materials at every stage.
Precise adjustment of material residence time is achievable, ensuring optimal drying results.
Materials follow a single direction flow, eliminating any backmixing issues, resulting in uniform drying without the need for additional mixing.
Effortless Operation
The dryer is engineered for simplicity, ensuring both driving and parking operations are straightforward and user-friendly.
Upon halting the feed, the material scraper swiftly evacuates the contents within the dryer, guaranteeing efficient emptying.
Our specially designed, large inspection door mirror provides unparalleled visibility, allowing for meticulous cleaning and comprehensive observation of the equipment's interior.
Optimized Energy Use
With a remarkably thin material layer, a low spindle speed, and an efficient material conveying system, our product demands minimal power, resulting in substantial electricity conservation.
Heat conduction drying offers superior thermal efficiency while maintaining low energy consumption, making it an eco-friendly choice.
Eco-Conscious Design
Atmospheric Pressure Type: The equipment's low internal airflow velocity coupled with varied humidity levels prevents dust from rising, ensuring that exhaust gases from the top dehumidification outlet are virtually dust-free.
Sealed Type: Featuring an advanced solvent recovery device, it efficiently reclaims organic solvents from moisture-laden gases. This easy-to-use device boasts a high recovery rate. For flammable, explosive, toxic, and oxidizable materials, protective gas facilitates closed-loop circulation, ensuring safe handling. Particularly ideal for drying hazardous materials.
Vacuum Type: Operating under vacuum conditions, this disc dryer is perfect for drying temperature-sensitive materials with precision.
Hassle-Free Installation
Transported as a complete unit, the dryer requires only lifting and proper positioning, streamlining installation and setup processes.
Thanks to its dry tray configuration and vertical installation, the dryer offers a large drying area while maintaining a minimal footprint.
Diverse Application Areas:
Organic Chemical Products
Our dryer is adept at handling a wide array of organic chemical raw materials and intermediates, including but not limited to polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, nitroanthraquinone, para aminophenol, melamine, cyanuric acid, para aminobenzenesulfonic acid, antioxidant 168, naphthol As, stearate, aniline, nitroaniline, dipentaerythritol, chlorinated paraffin, calcium formate, triethylenediamine, sodium benzenesulfonate, isophthalic acid, sodium dimethyl pentasulfonate, thiourea, oil soluble aniline black dye, acid black dye, etc.
Inorganic Chemical Products
Our equipment expertly processes various inorganic chemicals such as lightweight calcium carbonate, active calcium carbonate, nanoscale ultrafine calcium carbonate, magnesium carbonate, aluminum hydroxide, white gray black, strontium carbonate, barium carbonate, potassium carbonate, lithopone, sodium hydroxides, barium sulfate, potassium sulfate, microsphere catalysts, magnesium hydroxide, copper sulfate, nickel sulfate, nickel ammonium nickel sulfate, sodium molybdate, sodium chloride, cryolite, iron oxide red, lithium hydroxide, nickel hydroxide, zirconium hydroxide, calcium phosphate, sulfur, etc.
Medicine, Pesticides, and Food
With versatility, our dryer caters to a variety of medicinal, pesticide, and food applications, including Ampicillin toxin, Deng salt, L-phenylglycine and intermediates, cefotaxime, ceftriaxone, acetaminophen, cimetidine, vitamin B12, vitamin C, medicinal salt, medicinal aluminum hydroxide, medicinal magnesium metasilicate, caffeine, tea, flower extract, ginkgo biloba leaves, chocolate powder, starch, corn germ, and other raw materials and intermediates.
Feed and Fertilizer
Serving the needs of the feed and fertilizer industries, our dryer efficiently processes potassium carbonate, bio potassium fertilizer, protein feed, feed chloramphenicol, mycelium, bran, distiller's grains, grains, seeds, herbicides, cellulose, feed calcium hydrogen phosphate, and more.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a distinguished name in the engineering and production of versatile drying, granulating, mixing, crushing, and dust removal equipment. We excel in the provision of innovative, non-standard equipment design, catering to the diverse demands of our clients with expertise in manufacturing and installation services.Our products are highly esteemed across a variety of sectors including pharmaceuticals, chemicals, food processing, animal feed, biological sciences, and electronics, proving their indispensable utility in these fields. Since its founding, our company has been dedicated to offering exceptional pre-sale technical consultation and comprehensive post-sale support, ensuring a seamless customer experience. We steadfastly adhere to our core tenets of providing 'superior quality, competitive pricing, and prompt delivery', combined with our business ethos of 'integrity, pragmatism, and mutual success', delivering outstanding products and services to our valued customers.
Backed by a skilled technical team, our company integrates leading-edge technologies and advanced business management practices to proactively engage with the market. We offer a wide array of services including technical consultations, manufacturing, installation, commissioning, technical training, and thorough after-sales tracking, serving society at large with dedication.
Outfitted with state-of-the-art testing equipment, our facilities welcome customers from a multitude of industries to conduct material tests and oversee their orders, ensuring satisfaction and quality assurance. We aspire to collaborate with you, fostering mutual growth and shared success, as we work together to shape a prosperous future.
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Principle of Survival
Service Tenet: Competitive Pricing, Timely Delivery, Genuine Service for Sustainable Development
FAQ:
1. Where is your factory located?
Our esteemed company, Changzhou Yuanze Drying Equipment Co., Ltd, resides in the charming town of Zhenglu, nestled within the dynamic Tianning District of Changzhou.
2. How can I reach your prestigious factory?
A: For international visitors, you may fly into either Pudong or Shanghai Hongqiao International Airport. From there, enjoy a seamless journey via high-speed train or bus to Changzhou Railway Station, where we will warmly welcome you and provide a direct transfer to our company, located a mere 20 kilometers away.
Should you already be in China, options abound! Fly into Changzhou Benniu Airport or Wuxi Airport, or choose a comfortable train or bus ride directly to our vibrant city.
We extend a heartfelt invitation for you to visit our facilities at your convenience, ensuring a memorable experience.
3. What is the delivery time for your products?
Our delivery timeline ranges from 10 to 60 days, tailored to the specific machine type, your preferred mode of transportation, and the availability of needed components. We strive to meet your schedule with exceptional precision.
4. What assurances come with your product's quality warranty?
Each machine is guaranteed to be brand-new or in pristine unused condition for a full 12 months. During this period, we offer complimentary maintenance for any manufacturing quality issues, along with free provision of necessary spare parts.
5. How is support handled if the machine encounters issues after the warranty period?
In the unlikely event of machine malfunction, our dedicated team will promptly provide expert technical guidance and solutions. We pledge to maintain a bountiful supply of premium-quality parts for components prone to wear and tear, ensuring long-term reliability.
Our Distinguished Services:
Pre-Sale Service
We warmly invite our prospective clients to visit our company, fostering open discussions regarding technical requirements in a face-to-face setting, paving the way for a fruitful collaboration.
Sales Service
Our commitment extends to meticulous equipment debugging in accordance with our client's specific technical needs. Our expert engineers will provide comprehensive training on equipment features and operational nuances, ensuring you achieve optimal performance.
The Adjuster
We offer a full suite of services, including installation, commissioning, maintenance, and training. Additionally, we supply pertinent technical data, equipment, software, and GMP certification materials. Our after-sales service hotline is at your service, and we conduct annual visits to better understand your operational challenges and needs.
Quality Assurance
Adhering to the rigorous ISO9001 quality system certification, our company is dedicated to delivering cutting-edge technology and premium quality equipment. Our products are not only safe and reliable but also cost-effective and easy to maintain.
Our equipment boasts a one-year warranty, with all spare parts sourced from distinguished brands. During this period, should any quality issues such as failures or damage arise, we offer free repair or replacement services as part of our commitment to excellence.
We eagerly anticipate establishing enduring partnerships worldwide that foster mutual benefit and success. We welcome you to join us in this venture.
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