Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands as a beacon of excellence in the realm of drying technology, specializing in the innovative production of state-of-the-art drying, granulating, mixing, crushing, dust removal, and transmission equipment. Our diverse range of offerings includes bespoke designs, manufacture, and installation of non-standard equipment tailored to your unique needs.
Our groundbreaking products find extensive applications across a vast array of industries, including pharmaceuticals, chemicals, food processing, feed production, biotechnology, and electronics, ensuring versatility and unmatched performance.
Since our establishment, we have committed to delivering exceptional pre-sale technical consultation and meticulous after-sale support. Upholding our core principles of 'excellent quality, preferential price, timely supply,' we adhere to a business philosophy rooted in 'honesty, pragmatism, and win-win strategies,' offering unparalleled professional services and top-tier products to each valued client.
Our esteemed company boasts a highly skilled technical team that seamlessly integrates cutting-edge technology with advanced business management models. We actively explore market opportunities, providing comprehensive technical exchanges, equipment manufacturing, installation and commissioning services, technical training, and robust after-sales support to various industry sectors.
Equipped with state-of-the-art testing machines, we warmly invite customers from diverse industries to conduct material tests and thoroughly inspect their orders, ensuring utmost satisfaction.
Join us as we collaboratively forge a prosperous future through mutual benefit and a win-win partnership, hand in hand.
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Providing reasonable pricing, punctual delivery, and sincere service as the cornerstone for development.
Description:
The Belt Dryer is an advanced continuous drying apparatus designed for batch production, particularly adept at drying sheets, strips, and granular materials with exceptional air permeability. Perfect for applications such as dehydrating vegetables, catalysts, and Chinese herbal pieces, especially those with high moisture content but low-temperature tolerance. This series boasts rapid drying speeds, remarkable evaporation intensity, and impeccable product quality. For pasty materials like dehydrated filter cakes, these can be efficiently dried post granulation or by forming into strips.
Principle:The innovative process begins as materials are uniformly dispensed onto the mesh belt by a precision feeder, utilizing 12-60 mesh stainless steel. It is propelled through the dryer by the driving mechanism. The dryer consists of multiple units, each with autonomous hot air circulation. Moisture is meticulously removed as exhaust gases are regulated through a dedicated dehumidifying fan and control valve. The mesh belt's pace is adjustable, allowing precise drying as per material temperature. The dried product continuously advances to the feeder. The versatile up-and-down cycle units are customizable, ensuring optimal configuration according to user requirements, with unit quantities adaptable to specific needs.
The material within the hopper is meticulously and evenly spread across the mesh belt by the feeder. This belt, crafted typically from 12-60 mesh stainless steel wire mesh, is driven by a sophisticated transmission device that orchestrates its graceful movement within the dryer. The dryer itself is an architectural marvel composed of multiple units, each boasting its own independent hot air cycle. A special dehumidifying fan extracts a portion of the exhaust gas in each unit, while control valves finely regulate this exhaust. Within the upper circulation unit, the air, propelled by a circulating fan, travels through a side air duct to the unit's lower chamber. Here, it ascends, heated by an efficient heater, flowing through a distributor that channels it into the mesh belt as a powerful jet stream. This stream permeates the material, ascending to the upper chamber, thus completing the essential heat and mass transfer process. The upper chamber intricately connects via air ducts to the fan inlet, allowing most gas to cycle while some, identified by lower temperature and moisture content, is expelled through a large exhaust pipe. In the lower circulation unit, the air pathway begins similarly, first entering the upper chamber, then heating as it descends through a heat exchanger, permeating the material layer, and entering the lower chamber. This lower chamber is seamlessly linked to the fan by side and return air ducts, enabling gas recirculation with a fractional discharge. The modular up-and-down loop units offer customization flexibility, with the number of units tailored to user specifications, ensuring optimal performance.
This groundbreaking DW Series Customizable Mesh Dryer is expertly utilized for the dehydration of vegetables, typically employing a series of three interconnected units to create the initial, intermediate, and final drying stages. In the early drying section, where the moisture content of the material is notably high, the material's permeability is compromised. Therefore, a thinner material layer is used in conjunction with a quicker processing speed and elevated drying temperatures. The dry gas temperature in this initial phase can soar to 120°C or even higher. As we progress to the final drying section, the material's retention time extends to 3-6 times that of the initial section, and the material thickness increases to 2-4 times the initial layer. For materials requiring temperatures not exceeding 60°C, drying gas at approximately 80°C is employed. Leveraging a multi-stage combination significantly enhances the belt dryer's performance, promoting more uniform drying and optimizing the entire dehydration process.
Structural Diagram:
Scope of Application:
This versatile dryer is adept at drying sheets, strips, and granular materials with excellent air permeability, making it particularly suitable for the dehydration of vegetables and Chinese herbal pieces, which are characterized by high moisture content and temperature sensitivity. The DW Series Dryer boasts a rapid drying speed, impressive evaporation intensity, and superior product quality. For paste-like materials derived from dehydrated filter cakes, granulation or rod-shaping is recommended prior to the drying process, ensuring comprehensive adaptability and efficiency.
Features:
1. The DW Series Dryer ensures minimal vibration and impact on materials as they traverse the belt, preserving the integrity of material particles and making it suitable for drying delicate substances that should not be crushed.
2. Beyond mere drying, this dryer is equipped to perform additional functions such as baking, burning, or curing, offering multifaceted capabilities in material processing.
3. The dryer's intricate structure is designed for ease of installation and long-term operation. Should maintenance be required, it offers straightforward access to the internal components, promoting hassle-free upkeep.
4. Operators can finely tune air volume, heating temperature, material residence time, and feeding speed to achieve the zenith of drying efficacy.
5. With a versatile configuration, the system can incorporate a mesh belt flushing system and material cooling system, enhancing its adaptability and performance.
6. A hallmark of efficiency, the system recycles most of the air, leading to remarkable energy savings and operational efficiency.
7. The dryer features a unique air distribution mechanism that ensures the uniform dissemination of hot air, thereby guaranteeing consistent product quality.
8. The potential heat sources for this cutting-edge dryer include steam, heat conduction oil, electricity, or coal (oil) stove support, providing flexibility in energy utilization.
Technical Parameters:
Product Presentation:
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