Description:
Introducing the Disc Continuous Dryer, a pinnacle of efficiency in conductive continuous drying technology. Its ingenious design and operational principles translate to stellar thermal efficiency, low energy consumption, compact footprint, straightforward configuration, and user-friendly operation, all set within an optimal working environment.
Operational Principle:
Witness the seamless operation as wet materials are steadily fed onto the first layer drying plate at the top of the dryer. The rotating rake arm, equipped with rake blades, tirelessly flips the materials. As materials traverse the drying tray, they follow a precise exponential spiral path. Transitioning from small to large drying trays, materials effortlessly cascade from one layer to another, methodically navigating through the entire drying system.
Ingeniously engineered hollow drying plates are infused with heating mediums like saturated steam, hot water, thermal oil, and high-temp molten salt to ensure maximum efficiency. These mediums enter from one end and exit from another, ensuring a consistent drying process. The last drying tray efficiently guides the dried material to an aggregate tray, and with the aid of rake blades, materials are directed towards the discharge port. Moisture is efficiently managed and expelled via a dehumidification port, while any remaining moisture in the vacuum disc dryer is removed through the vacuum port. Ultimately, dry materials are ready for immediate packaging. Enhanced production capabilities are achievable with auxiliary equipment additions such as finned heaters, solvent recovery condensers, bag filters, pre-dryers, and induced draft fans, making it ideal for drying paste-like and heat-sensitive materials while enabling the easy recovery of solvents and facilitating heating, cooling, calcination, sublimation, pyrolysis, and reaction operations.
Structural Diagram:
Features:
Effortlessly Adaptive
Tailor your drying process by adjusting key parameters such as material layer thickness, spindle speed, and rake arm specifics, ensuring optimal performance suited to your needs.
Customize each layer of the drying tray with separate cold or hot media to achieve precise and effortless material temperature control.
Masterfully fine-tune the material's residence time for unparalleled drying accuracy.
Experience consistent drying with a singular flow direction, eliminating backmixing and the need for mixing, ensuring uniform and efficient drying.
Effortless Operation
The High-Capacity Continual Plate Dryer offers a remarkably straightforward driving and parking operation, ensuring user convenience at every step.
After the cessation of feeding, the innovative material scraper swiftly empties the contents within the dryer, enhancing efficiency and minimizing downtime.
Featuring a unique, oversized inspection door mirror, this cutting-edge design facilitates meticulous cleaning and thorough observation of the equipment's interior.
Remarkable Energy Efficiency
With a thin material layer, a slow spindle speed, and a low-power material conveying system, this dryer excels in consuming minimal electricity without compromising on performance.
By utilizing heat conduction, this dryer achieves exceptional thermal efficiency while maintaining impressively low energy consumption.
Commitment to Environmental Protection
Atmospheric pressure design: The equipment's low internal airflow velocity and controlled humidity levels effectively minimize dust suspension. Consequently, the exhaust released from the top dehumidification outlet is virtually dust-free.
Sealed configuration: Equipped with a sophisticated solvent recovery device, it seamlessly reclaims organic solvents from moisture-laden gases. This device is both simple and highly effective, boasting a high recovery rate. For handling flammable, explosive, toxic, and oxidizable materials, a protective gas can be employed for closed-loop circulation, ensuring operational safety. This feature makes it ideal for drying hazardous materials.
Vacuum operation: This disc dryer functions efficiently under vacuum conditions, making it particularly suitable for drying thermosensitive materials.
Effortless Installation
Manufactured as a cohesive unit, this dryer is transported in its entirety. Installation is as simple as lifting and positioning, ensuring a hassle-free setup.
Thanks to its innovative dry tray layout and vertical installation, this dryer occupies minimal space, even with an extensive drying area.
Diverse Application Areas:
Versatile Organic Chemical Products
Catering to a range of organic chemical raw materials and intermediates, including but not limited to polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, nitroanthraquinone, para aminophenol, melamine, cyanuric acid, para aminobenzenesulfonic acid, antioxidant 168, naphthol As, stearate, aniline, nitroaniline, dipentaerythritol, chlorinated paraffin, calcium formate, triethylenediamine, sodium benzenesulfonate, isophthalic acid, sodium dimethyl pentasulfonate, thiourea, oil soluble aniline black dye, acid black dye, and more.
Comprehensive Inorganic Chemical Solutions
Specializing in lightweight calcium carbonate, active calcium carbonate, nanoscale ultrafine calcium carbonate, magnesium carbonate, aluminum hydroxide, and an array of inorganic compounds such as strontium carbonate, barium carbonate, potassium carbonate, lithopone, sodium hydroxides, barium sulfate, potassium sulfate, microsphere catalysts, magnesium hydroxide, copper sulfate, nickel sulfate, nickel ammonium nickel sulfate, sodium molybdate, sodium chloride, cryolite, iron oxide red, lithium hydroxide, nickel hydroxide, zirconium hydroxide, calcium phosphate, sulfur, and others.
Medicine, Pesticides, and Gourmet Food Processing
Expertly processing a wide array of products including ampicillin toxin, Deng salt, L-phenylglycine and intermediates, cefotaxime, ceftriaxone, acetaminophen, cimetidine, vitamin B12, vitamin C, medicinal salts, medicinal aluminum hydroxide, medicinal magnesium metasilicate, caffeine, tea, flower extract, ginkgo biloba leaves, chocolate powder, starch, corn germ, and an extensive list of raw materials and pharmaceutical intermediates.
Feed and Fertilizer Innovations
Optimized for processing potassium carbonate, bio-potassium fertilizer, protein feed, feed chloramphenicol, mycelium, bran, distiller's grains, grains, seeds, herbicides, cellulose, feed calcium hydrogen phosphate, among other critical components.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands at the forefront of the drying equipment industry, boasting a specialization in a wide array of machinery including granulating, mixing, crushing, dust removal, and transmission equipment along with our signature drying solutions. Our dedication to innovation enables us to craft customized non-standard equipment tailored to your exact specifications, ensuring seamless design, manufacturing, and installation processes.Our versatile products find their applications across a spectrum of industries, including pharmaceutical, chemical, food, feed, biology, and electronics, delivering unrivaled performance and reliability. From our inception, we've committed to offering our clients exceptional pre-sale technical guidance coupled with post-sale tracking services. Our adherence to the core principles of 'excellent quality, preferential price, and timely supply' is unwavering. Guided by our business philosophy of 'honesty, pragmatism, and win-win,' we are dedicated to delivering top-notch services and outstanding products to our valued customers.
Our company is anchored by a team of seasoned professionals, seamlessly integrating cutting-edge technology with advanced business management models. We are relentless in our pursuit of market exploration, offering technical exchanges, expert equipment manufacturing, meticulous installation and commissioning, comprehensive technical training, and robust product after-sales tracking services to all sectors of society.
Equipped with state-of-the-art testing machines, we warmly invite customers from diverse industries to conduct material tests and inspect orders, guaranteeing utmost satisfaction and precision in our offerings. We eagerly anticipate embarking on a collaborative journey with you, fostering mutual benefit and achieving win-win outcomes as we shape a prosperous future together!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service tenet: Reasonable price, timely delivery, sincere service for development
FAQ:
1. Where is your factory?
Our esteemed company is nestled in the vibrant Zhenglu town, within the industrious Tianning District of Changzhou.
2. How can I get to Your Factory?
A: For international travelers, conveniently fly to Pudong or Shanghai Hongqiao International Airports. From there, embark on a swift high-speed train or comfortable bus journey to Changzhou Railway Station. We will personally greet and escort you from the station to our facility. Our company is strategically located approximately 20 km from the Changzhou Railway Station.
For those already in China, you have the option to arrive via Changzhou Benniu Airport or Wuxi Airport. Alternatively, a train or bus journey will bring you to our city with ease.
We extend a heartfelt invitation for you to visit us at any time, and experience our warm hospitality firsthand.
3. Delivery Time?
Our delivery timeline ranges from 10 to 60 days. Times vary based on the specific machine type, chosen mode of transport, and parts availability, ensuring flexibility and convenience for your needs.
4. What is the quality warranty?
We assure that our machines are brand new (or unused) with a quality guarantee extending for 12 months. During this period, we pledge to provide free maintenance and spare parts to address any machine quality concerns.
5. What if the machine breaks after the warranty period?
In the event of a machine malfunction, we will promptly offer technical advice and effective solutions. For parts prone to wear and tear, we assure a continuous supply of superior quality replacements.
Services:
Pre-sale service
We warmly invite our customers to tour our facility and engage in direct discussions regarding their technical requirements, paving the way to tailor solutions that align perfectly with their visions.
Sales service
Our dedicated team handles the precise debugging of equipment to meet your specified technical criteria. Our engineers are committed to training your team on equipment features and operational nuances, ensuring peak performance and efficiency.
The Adjuster
We deliver comprehensive services including installation, commissioning, maintenance, and training. We also provide essential technical data, equipment, software, and GMP certification materials. Our dedicated after-sales hotline and annual client visits ensure we are attuned to your operational needs and challenges.
Quality Assurance
Our diligent adherence to ISO9001 quality certification standards guarantees that we deliver cutting-edge, high-quality equipment. Our offerings are not only safe and reliable but also cost-effective and maintainable.
Our equipment is backed by a one-year warranty, with all parts sourced from reputable brands. During the warranty, we offer free repair or replacement for any issues related to equipment malfunction or damage, ensuring seamless operation.
We are eager to forge enduring partnerships globally, fostering mutually beneficial collaborations. Your visit, engagement, and partnership are warmly welcomed as we shape a prosperous future together.
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