Description:
The disc continuous dryer represents a pinnacle of processing technology, offering efficient conductive drying with its unique design and operational principles. It ensures remarkable thermal efficiency, reduces energy consumption, requires minimal space, and guarantees ease of operation with a clean working environment.
Operational Principle:
Wet materials are introduced continuously from the feeder to the uppermost drying plate. A rotating rake arm with blades ensures consistent flipping of materials. These materials traverse the drying tray's surface in an exponential spiral pattern. As materials reach the small drying tray's outer edge, they descend to the large drying tray below, following an alternating arrangement that promotes uninterrupted flow through the dryer.
Inside the hollow drying plate, a heating medium such as steam, hot water, thermal oil, or molten salt circulates, entering from one end and exiting the other. Dried materials cascade onto an aggregate tray before being guided to the discharge port by rake blades. Moisture escapes through a dehumidification port on the top cover, while vacuum disc dryers employ a vacuum port for moisture extraction. The dried output, ready for packaging, can be enhanced by auxiliary equipment such as finned heaters, condensers, filters, and fans, allowing for solvent recovery and conducting operations like heating, cooling, calcination, sublimation, pyrolysis, and reaction processing.
Structural Diagram:
Features:
Easy to regulate
The drying process can be finely tuned by adjusting the material layer's thickness, spindle speed, number of rake arms, and the type and size of rake blades.
Each drying tray layer can be individually supplied with cold or hot media, allowing for precise and straightforward control of material temperature.
Material residence time is precisely adjustable.
With a unidirectional material flow, there is no backmixing, ensuring uniform drying without the need for additional mixing.
Effortless Operation
The operation to start and stop the dryer is designed to be incredibly user-friendly, ensuring an easy and intuitive experience for operators.
Once the feeding ceases, the material scraper swiftly and efficiently evacuates all materials from inside the dryer, optimizing downtime.
The dryer features a specially designed large inspection door mirror, offering seamless visibility and access for meticulous cleaning and thorough observation of the internal components.
Minimal Energy Consumption
The system is engineered for efficiency. With a thin material layer, slow spindle speed, and a low-power material conveying system, it ensures minimal electricity usage, making it an energy-efficient choice.
The drying process relies on heat conduction, which boasts high thermal efficiency, ensuring that energy consumption remains low while maximizing output.
Eco-Friendly Design
Atmospheric Pressure Type: With a low internal airflow velocity and variable humidity levels, dust is prevented from reaching the top. As a result, the exhaust from the dehumidification outlet is virtually dust-free, enhancing environmental safety.
Sealed Type: Outfitted with a sophisticated solvent recovery device, it expertly retrieves organic solvents from the gas. The recovery system is efficient and straightforward, ensuring a high recovery rate. For hazardous materials, protective gases can facilitate a closed-loop system for safe, secure operations, making it ideal for flammable or toxic substances.
Vacuum Type: Designed to function under vacuum conditions, this disc dryer is particularly suited for the delicate task of drying heat-sensitive materials.
Simple Installation
Manufactured and transported as a single unit, the dryer only requires lifting into position, streamlining the installation process and ensuring ease of setup and positioning.
Thanks to its innovative dry tray configuration and vertical setup, even large drying areas require minimal floor space, maximizing efficiency.
Application Area:
Innovative Organic Chemical Products
Specialized in a vast array of organic chemicals and intermediates, including polyvinyl chloride resin, polytetrafluoroethylene, fumaric acid, anthraquinone, and more, catering to an extensive range of industrial applications.
Pioneering Inorganic Chemical Solutions
Our offerings include ultrafine nanoscale calcium carbonate, magnesium carbonate, aluminum hydroxide, and a host of other inorganic chemical products crucial for various industrial domains.
Pharmaceuticals, Pesticides, and Food Innovations
From ampicillin toxin to vitamin-enriched compounds, our portfolio encompasses critical pharmaceutical intermediates and food raw materials, fulfilling the diverse needs of the medical and food industries.
Feed and Fertilizer Excellence
Our range includes bio potassium fertilizers, protein feeds, cellulose, and other essential feed and agricultural products, supporting a sustainable agricultural ecosystem.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a premier innovator in the field of drying technology, specializing in the manufacture and development of a wide array of equipment including drying, granulating, mixing, crushing, dust removal, and transmission solutions. We design, manufacture, and install custom, non-standard equipment tailored to meet diverse industry needs.Our versatile products find extensive applications across sectors such as pharmaceuticals, chemicals, food processing, animal feed, biotechnology, electronics, and beyond. Since our founding, we have consistently delivered outstanding pre-sale technical advice and after-sale support. Upholding our company tenet of "excellent quality, preferential pricing, and timely delivery," we stay true to our business philosophy of "integrity, practicality, and shared success," offering both professional service and superior products to our esteemed clients.
With a team of seasoned technical experts, we integrate cutting-edge technology and advanced business management practices. We proactively explore new markets, offering comprehensive technical exchanges, equipment fabrication, installation and commissioning, training, and dedicated after-sales services to various sectors.
Equipped with state-of-the-art testing machinery, we welcome clients from all industries to conduct material tests and inspect orders, ensuring satisfaction and optimal performance of our equipment. Our company is committed to forging partnerships based on mutual benefit and shared growth, working together to shape a prosperous future.
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service tenet: Competitive pricing, timely delivery, and dedicated services for progressive development
FAQ:
1. Where is your factory located?
Our esteemed company resides in the scenic Zhenglu Town, Tianning District of Changzhou.
2. How can I visit your factory?
A: With ease! Fly to either Pudong or Shanghai Hongqiao International Airport. From there, a swift high-speed train or bus will bring you to Changzhou Railway Station where our team is delighted to pick you up. Our company is conveniently situated just 20 kilometers from the station.
For those already in China, you can travel effortlessly by flying to Changzhou Benniu Airport or Wuxi Airport, or opt for a train or bus journey to our vibrant city.
We warmly welcome your visit to our company at any time.
3. What is the delivery time?
The delivery schedule ranges from 10 to 60 days, tailored to the specific type of machine, your chosen mode of transportation, and the readiness of parts. Our timing is designed to meet your needs efficiently.
4. What does the quality warranty cover?
Our machines boast a stellar 12-month warranty, ensuring each unit is new or unused. During this period, we provide complimentary maintenance for any quality concerns and supply free spare parts for optimum functionality.
5. What happens if the machine encounters issues post-warranty?
Should your machine face any issues post-warranty, our team is ready to offer immediate technical advice and effective solutions. We pledge a consistent supply of high-quality components for wearable parts to keep your operations smooth.
Our Services:
Pre-sale Service
We extend a warm invitation for you to visit our facilities and engage in an insightful face-to-face dialogue to discuss your unique technical requirements.
Sales Service
Our sales services ensure meticulous equipment debugging as per your detailed technical specifications. Our expert engineers are committed to training you on equipment features and operational nuances for peak performance.
The Adjuster
We offer comprehensive installation, commissioning, maintenance, and training services. Access a suite of technical resources, equipment, software, and GMP certification materials. Our after-sales hotline is always available, and our team conducts annual visits to better understand your operational needs and address any issues.
Quality Assurance
Our staunch commitment to quality manifests through strict adherence to ISO9001 certification standards, promising cutting-edge equipment of impeccable quality. Our offerings are safe, reliable, budget-friendly, and maintenance-efficient.
With a one-year warranty, all spare parts are sourced from renowned brands, ensuring durability. We offer free repairs or replacements for any quality-related equipment issues occurring within the warranty period.
We eagerly anticipate forging enduring partnerships worldwide, ushering in a new era of mutually beneficial and win-win collaborations. You are warmly welcome to join us.
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