Overview:
The centrifugal spray dryer is a vital apparatus in industrial production, utilizing a centrifugal atomizer to dry liquid materials efficiently. This drying process is extensively employed in liquid forming and drying industries to produce powdery and granular products from solutions, emulsions, suspensions, and pumping lake liquids. It is the ideal solution when product specifications regarding particle size distribution, residual moisture content, bulk density, and particle shape must be precisely met.
Principle:
The centrifugal spray dryer's working principle involves air filtration and heating, followed by uniform distribution of hot air into the dryer. The feed liquid is filtered and pumped to the centrifugal atomizer at the top, which disperses it into tiny mist droplets. These droplets come into contact with the hot air, resulting in rapid water evaporation and drying of the material within seconds. The final product is discharged from the bottom of the drying tower and the cyclone separator, while the waste gas is expelled by the fan. Users can customize the heating and dust removal modes to suit their specific needs.
Structural Diagram:
Features:
1. Rapid drying: The atomization of the material liquid significantly increases its surface area, allowing 95%-98% of moisture to evaporate instantly. The entire drying process takes only 5-15 seconds, characterized by its instantaneous efficiency.
2. Enhanced air distribution: Our specialized air distributing device minimizes resistance and optimizes the air handling capabilities of the dryer.
3. Simplified production process: Suitable for continuous control production, capable of drying liquids with a moisture content of 40-90% into powder in one go, thus reducing the need for further processing such as crushing and screening, and enhancing product purity.
4. Ideal for heat-sensitive materials: The short drying time preserves the color, fragrance, and taste of heat-sensitive materials, ensuring product quality.
5. Superior product quality: The final product boasts excellent dispersibility, fluidity, and solubility. The particle size, looseness, and moisture content can be adjusted within a specific range to meet various requirements.
Scope of Application:
1. Food Industry: Transform your food production with our state-of-the-art spray drying equipment, perfect for creating milk powder, cocoa milk powder, milk substitutes, pig blood powder, egg whites (both white and yellow), and much more.
2. Foods and Plants: Elevate your culinary creations and plant-based products with our advanced drying technology for oats, chicken juice, coffee, instant tea, flavored meat, proteins, soy, peanut protein, hydrolysates, and beyond.
3. Sugars: Harness the power of precision drying for your sweet creations, including corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, and other sugar-based products.
4. Plastic Resins: Achieve exceptional results in the plastic industry with our versatile spray drying solutions for AB, ABS emulsion, urea-formaldehyde resin, phenol formaldehyde resin, polyethylene, polyfluoride, ethylene, and more.
5. Chemical Industry: Optimize your chemical manufacturing processes with our reliable drying equipment for sodium fluoride (potassium), basic dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid, amino acids, silica, and a host of other chemicals.
6.Ceramics: Perfect your ceramic products with our precision drying solutions, ideal for alumina, ceramic tile material, magnesium oxide, talcum powder, and other ceramic materials.
Key Points:
1. Contact Between Hot Air and Droplets: Ensure optimal drying efficiency by carefully considering the direction and angle of the hot air flow-whether cocurrent, countercurrent, or mixed-to achieve comprehensive heat exchange with the droplets.
2. Atomization: Guarantee superior product quality with our advanced atomization system, designed to maintain a uniform droplet size distribution, ensuring a high rate of qualified products.
3. Tube Angle and Cone Angle Design: Leverage our extensive experience from producing nearly 1,000 sets of spray dryers to enhance your drying processes with expert design insights.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a leading expert in the production of a wide variety of specialized equipment. Our portfolio includes drying equipment, granulating equipment, mixing equipment, crushing equipment, dust removal systems, transmission equipment, and more. We are dedicated to providing customized, non-standard equipment design, manufacturing, and installation solutions tailored to meet the unique needs of our clients.
Our products have a broad range of applications and are extensively utilized across multiple industries including pharmaceuticals, chemicals, food processing, animal feed, biotechnology, and electronics.
Since our establishment, we have committed to delivering superior pre-sale technical support and meticulous after-sales tracking services to each of our customers. Upholding our core tenet of 'excellent quality, competitive pricing, and timely delivery,' we adhere to a business philosophy rooted in 'honesty, pragmatism, and mutual success.' This enables us to offer both professional services and high-quality products.
Our team of expert technicians leverages cutting-edge technology and advanced business management models to explore new markets actively. We provide comprehensive technical exchanges, equipment manufacturing, installation and commissioning, technical training, and robust after-sales tracking services to diverse sectors.
Equipped with state-of-the-art testing machinery, we welcome customers from all sectors to conduct material tests and inspect orders, ensuring the utmost quality and satisfaction.
Our company is committed to forging strong partnerships, fostering mutually beneficial relationships, and creating a prosperous future together!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Reasonable Pricing, Timely Delivery, and Sincere Service for Sustainable Development