Description:
The disc continuous dryer stands out as an efficient, conductive, and continuous drying solution. Its unique structure and operational principle ensure high thermal efficiency, low energy consumption, a compact footprint, simple configuration, ease of operation and control, and an optimal working environment.
Operational Principle:
Wet materials are continuously fed from the feeder to the uppermost drying plate. The rake arm, equipped with rake blades, perpetually flips the materials, aiding their movement along the drying tray surface in an exponential spiral. Materials transition from smaller to larger drying trays, cascading downwards through alternating layers. This unique arrangement facilitates a continuous material flow throughout the dryer.
The hollow drying plates are filled with various heating mediums such as saturated steam, hot water, thermal oil, or high-temperature molten salt. These mediums ensure uniform heating as they flow from one end to the other. Dried materials are collected in the aggregate tray and discharged via rake blades. Moisture is efficiently expelled through the dehumidification port or vacuum port on the top cover. Auxiliary equipment like finned heaters, solvent recovery condensers, bag filters, pre-dryers, and induced draft fans can enhance the drying capacity. This system is adept at drying paste-like and heat-sensitive materials, enabling solvent recovery and facilitating heating, cooling, calcination, sublimation, pyrolysis, and reaction operations.
Structural Diagram:
Features:
Easily Adjustable
The drying process can be finely tuned by adjusting the material layer thickness, spindle speed, number of rake arms, and the type and size of rake blades.
Each layer of the drying tray can be individually regulated with cold or hot media, enabling precise control over material temperature.
Accurately manage the residence time of materials.
Materials flow in a single direction, preventing backmixing and ensuring uniform drying without the need for additional mixing.
Effortless Operation
The driving and parking operations of the dryer are incredibly straightforward and user-friendly.
After stopping the feed, the material scraper swiftly empties the contents inside the dryer, ensuring seamless operation.
The uniquely designed, large inspection door mirror allows for meticulous cleaning and thorough observation of the equipment's interior.
Remarkably Low Energy Consumption
With a very thin material layer and low spindle speed, the material conveying system demands minimal power and consumes very little electricity.
High thermal efficiency paired with low energy consumption is achieved through efficient heat conduction drying methods.
Eco-Friendly Solutions
Atmospheric Pressure Type: The airflow velocity within the equipment is minimal, maintaining high humidity levels that inhibit dust from floating. Thus, the exhaust gas from the top dehumidification outlet is virtually dust-free.
Sealed Type: Equipped with a highly efficient solvent recovery device, this system conveniently recaptures organic solvents from moisture-laden gases. Suitable for flammable, explosive, toxic, and oxidizable materials, the use of protective gas ensures a safe, closed-loop drying process.
Vacuum Type: Operating under vacuum conditions, this disc dryer is perfect for drying thermosensitive materials, ensuring gentle and effective drying.
Hassle-Free Installation
Manufactured and transported as a single unit, the dryer can be effortlessly lifted and positioned, simplifying the installation process.
Thanks to its vertical installation and compact layout, even large drying areas require minimal floor space.
Application Areas:
Organic Chemical Products
Ideal for a wide range of organic chemicals, including polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, and more.
Inorganic Chemical Products
Perfect for drying inorganic chemicals such as lightweight calcium carbonate, aluminum hydroxide, strontium carbonate, and many others.
Medicine, Pesticides, Food
Suitable for a variety of applications including pharmaceutical intermediates, medicinal salts, extracts, and food products like chocolate powder and starch.
Feed and Fertilizer
Excellent for processing feed and fertilizer materials like potassium carbonate, protein feed, and bio potassium fertilizer.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. specializes in the production and innovation of state-of-the-art drying equipment, granulating equipment, mixing equipment, crushing equipment, dust removal equipment, transmission equipment, and comprehensive drying solutions. We are dedicated to providing bespoke, non-standard equipment design, meticulous manufacturing, and seamless installation services.
Our products find extensive applications across a multitude of industries including pharmaceuticals, chemicals, food production, animal feed, biotechnology, electronics, and more.
From our inception, we have committed to delivering superior pre-sale technical consultations and reliable after-sale follow-up services to every customer. Adhering to our principle of 'excellent quality, preferential price, timely supply,' we follow a business philosophy rooted in 'honesty, pragmatism, and win-win cooperation,' ensuring professional services and top-tier products for our clientele.
With a professional technical team at the helm, we integrate cutting-edge technologies and advanced business management models to proactively explore market opportunities. We offer comprehensive technical exchanges, equipment manufacturing, installation and commissioning, technical training, and continuous product after-sales tracking services to all sectors of society.
Equipped with state-of-the-art testing machines, we welcome customers from all walks of life to conduct material tests and evaluate orders.
We aspire to collaborate closely with you, fostering mutual benefit and creating a prosperous future together!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Reasonable Pricing, Timely Delivery, Sincere Service for Development