Description:
Introducing the Disc Continuous Dryer, a marvel of engineering in conductive drying solutions. Known for its distinctive design and operational excellence, it offers unsurpassed thermal efficiency while consuming minimal energy. Its compact footprint, straightforward configuration, and ease of operation make it an indispensable tool for any production line.
Operational Principle:
Wet materials are seamlessly introduced from the feeder onto the first layer drying plate atop the dryer. A rotating rake arm with rake blades methodically flips the materials, allowing them to flow smoothly across the drying surface in a spiral pattern. As materials transition from small drying trays to the outer edges, they gracefully descend onto larger trays below, continuing their journey through the dryer in a well-coordinated sequence. This alternating arrangement ensures a continuous, efficient drying process.
The hollow drying plate is ingeniously filled with a heating medium, ranging from saturated steam to hot water, thermal oil, and high-temperature molten salt. The medium traverses the plate, ensuring consistent heat distribution. Final dried materials are efficiently collected and transported to the discharge port. Moisture is adeptly removed via the top cover's dehumidification port, with vacuum disc dryers using a vacuum port for extraction. Enhance production capacity with auxiliary equipment such as finned heaters and solvent recovery condensers, ideal for handling paste-like or heat-sensitive materials. This versatile system also supports other operations such as heating, cooling, calcination, sublimation, pyrolysis, and reaction processes.
Structural Diagram:
Features:
Effortless Regulation
Optimize the drying process by fine-tuning variables such as material layer thickness, spindle speed, rake arm count, and rake blade specifications.
Each drying tray layer can be individually supplied with cold or hot media, ensuring precise and effective temperature control of the materials.
Accurately manage the residence time of materials for optimal drying results.
Enjoy a streamlined flow direction for materials, eliminating backmixing and ensuring uniform drying without the need for additional mixing.
Effortless Operating Experience
Operating and halting this dryer is incredibly straightforward, ensuring an effortless experience.
With a simple halt in feeding, the material scraper swiftly clears any remaining materials within the dryer, ensuring efficiency.
A uniquely designed, oversized inspection door mirror facilitates meticulous cleaning and thorough observation of internal components.
Minimized Energy Usage
Featuring a thin material layer and a low-speed spindle, this system demands minimal power, significantly cutting down electricity use.
Employing heat conduction for drying ensures remarkable thermal efficiency and reduced energy consumption.
Commitment to Environmental Stewardship
Atmospheric pressure model: The low airflow velocity within the equipment results in varying humidity levels, preventing dust from rising to the top. Consequently, the exhaust released from the dehumidification outlet is virtually dust-free.
Sealed design: Incorporates a solvent recovery device for seamless organic solvent retrieval from moisture-laden gases. Enjoy a simple yet effective recovery system with a high efficiency rate. For volatile, hazardous materials, protective gas can circulate in a closed loop for safe operation, particularly catering to the drying of sensitive materials.
Vacuum model: Operates under vacuum conditions, making it ideal for drying materials sensitive to heat exposure.
Hassle-Free Installation
This dryer comes fully assembled, allowing for a straightforward lift and place installation process.
Thanks to its vertical setup and dry tray arrangement, even large drying areas require minimal space.
Applications:
Organic Chemical Products
Handles a wide range of organic chemical raw materials and intermediates including polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, nitroanthraquinone, para aminophenol, melamine, cyanuric acid, para aminobenzenesulfonic acid, antioxidant 168, naphthol As, stearate, aniline, nitroaniline, dipentaerythritol, chlorinated paraffin, calcium formate, triethylenediamine, sodium benzenesulfonate, isophthalic acid, sodium dimethyl pentasulfonate, thiourea, oil soluble aniline black dye, acid black dye, and more.
Inorganic Chemical Products
Processes a variety of inorganic chemicals such as lightweight calcium carbonate, active calcium carbonate, nanoscale ultrafine calcium carbonate, magnesium carbonate, aluminum hydroxide, white gray black, strontium carbonate, barium carbonate, potassium carbonate, lithopone, sodium hydroxides, barium sulfate, potassium sulfate, microsphere catalysts, magnesium hydroxide, copper sulfate, nickel sulfate, nickel ammonium nickel sulfate, sodium molybdate, sodium chloride, cryolite, iron oxide red, lithium hydroxide, nickel hydroxide, zirconium hydroxide, calcium phosphate, sulfur, etc.
Pharmaceuticals, Pesticides, and Food
Capable of drying a diverse range of pharmaceutical and food products such as ampicillin toxin, Deng salt, L-phenylglycine and intermediates, cefotaxime, ceftriaxone, acetaminophen, cimetidine, vitamin B12, vitamin C, medicinal salt, medicinal aluminum hydroxide, medicinal magnesium metasilicate, caffeine, tea, flower extract, ginkgo biloba leaves, chocolate powder, starch, corn germ, and other raw materials and pharmaceutical intermediates.
Feed and Fertilizers
Handles versatile feed and fertilizer materials including potassium carbonate, bio potassium fertilizer, protein feed, feed chloramphenicol, mycelium, bran, distiller's grains, grains, seeds, herbicides, cellulose, feed calcium hydrogen phosphate, and more.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a distinguished leader in the realm of drying technology. We proudly specialize in the production of a diverse array of cutting-edge equipment including drying, granulating, mixing, crushing, dust removal, and transmission machinery. We excel in providing not just standardized solutions, but also bespoke, non-standard equipment tailored to the unique needs of our clientele, encompassing design, manufacturing, and seamless installation.Our innovative products have found esteemed applications across numerous vital sectors such as pharmaceutical, chemical, food, feed, biology, electronics, and more, powering industries with unmatched efficiency and reliability. From our inception, we have been steadfast in our commitment to delivering outstanding pre-sale technology solutions and comprehensive after-sale services. Upholding our core values of "excellent quality, preferential price, timely supply," we adhere to a business philosophy of "honesty, pragmatism, win-win." We are dedicated to offering professional services and superior products to our valued customers.
Backed by a skilled technical team, we integrate cutting-edge technology with advanced business management practices, actively exploring markets to deliver exceptional technical exchanges, equipment manufacturing, installation and commissioning, technical training, and meticulous product after-sales services to various sectors.
Equipped with state-of-the-art testing machines, we warmly invite customers from all walks of life to conduct material tests and inspect orders, ensuring unparalleled satisfaction. We are committed to forging successful partnerships, working hand in hand towards mutual benefit and a win-win future. Let's create a brighter tomorrow together!
Business Policy: Our foundation is built on Integrity, our highest value is Credit, and our principle of Survival is Quality.
Service Tenet: With reasonable pricing, prompt delivery, and sincere service, we strive for sustainable development and enduring relationships.
FAQ:
1. Where is your factory located?
Our esteemed company is situated in the picturesque Zhenglu town, within the bustling Tianning District of Changzhou.
2. How can I reach your factory?
A: Seamlessly travel by flying directly to either Pudong or Shanghai Hongqiao International Airport. From there, embark on a high-speed train or a comfortable bus journey to Changzhou Railway Station, where we'll gladly greet you and escort you to our premises, located approximately 20 kilometers away.
If you are already in China, you have the convenience of flying to Changzhou Benniu Airport or Wuxi Airport, or alternatively, taking a train or bus to our city.
We extend a warm and sincere invitation for you to visit our company at your convenience, promising an enriching experience.
3. What is the delivery time for your products?
The anticipated delivery window ranges from 10 to 60 days, depending on various factors such as the machine type, transportation mode, and parts availability. We strive to ensure timely and efficient delivery.
4. What quality warranty do you offer?
Rest assured, our machines come with a 12-month guarantee confirming their new or unused state. Within this warranty period, we offer complimentary maintenance and spare parts to address any quality issues.
5. What happens if the machine malfunctions after the warranty period?
In the event of a machine breakdown, we swiftly provide expert technical advice and effective solutions. Additionally, we guarantee a long-term supply of premium quality parts for components prone to wear.
Services Provided by Us:
Pre-sale Services
We wholeheartedly invite our clientele to our company for insightful, face-to-face dialogues regarding their technical requirements, ensuring a tailored experience.
Sales Services
Our dedicated team is responsible for fine-tuning equipment to meet customer's specific technical data requirements. Our proficient engineers provide thorough training on equipment features and operational nuances, guaranteeing optimal performance.
The Adjuster Services
We offer comprehensive installation, commissioning, maintenance, and training services. Additionally, we provide essential technical documents, equipment, software, and GMP certification materials. Our after-sales service hotline is always open, and we routinely arrange staff visits to understand and fulfill customer needs, including addressing operational challenges.
Our Quality Assurance Pledge
Our unwavering commitment is to adhere to the rigorous ISO9001 quality system certification standards, ensuring the delivery of new, cutting-edge equipment. We promise safety, reliability, and affordability, alongside ease of maintenance.
The equipment comes with a one-year warranty, incorporating top-notch spare parts from renowned brands. Within this period, any quality-related issues such as failures or damages will be rectified free of charge.
We are eager to forge long-lasting partnerships with global counterparts, fostering mutually advantageous and win-win collaborations. We warmly welcome you to join us in this prosperous journey.
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