Overview:
The centrifugal spray dryer is a highly efficient machine employing a centrifugal atomizer to transform liquid materials into dry products. It is widely recognized as an essential tool in modern industrial production. Spray drying is a pivotal process for liquid forming and drying industries, ideally suited for producing powdery and granular products from solutions, emulsions, suspensions, and pumpable liquid raw materials. It ensures optimal particle size distribution, residual moisture content, bulk density, and particle shape, making spray drying a top choice for quality and consistency.
Principle:
The operational principle of the centrifugal spray dryer involves air being filtered and heated, then directed into the air distributor at the top of the dryer. Hot air spirals uniformly within the dryer. The feed liquid, filtered and pumped to the centrifugal atomizer atop the dryer, is atomized into fine mist droplets. This mist rapidly encounters the hot air, causing swift evaporation of moisture and resulting in dried product in mere seconds. The completed product exits through the bottom of the drying tower and cyclone separator, with waste gas being removed via the fan. Users can customize the heating and dust collection modes to suit specific needs.
Structural Diagram:
Features:
1.The drying process is incredibly swift. After atomization, the material's surface area expands dramatically, allowing 95% -98% of moisture to evaporate almost instantaneously within 5-15 seconds, showcasing the dryer's remarkable capability for rapid drying.
2. A specially designed air distributing device reduces equipment resistance and optimizes the air handling capacity, enhancing overall dryer efficiency.
3. This streamlined production process is tailored for continuous control, effectively converting liquids with 40-90% moisture content into powders in one seamless drying cycle. It eliminates the need for additional crushing and screening, thereby enhancing product purity.
4. The dryer is ideal for processing heat-sensitive materials, preserving their inherent color, aroma, and flavor while completing the drying process in an impressively short timeframe.
5. The resulting product boasts excellent dispersibility, fluidity, and solubility, with adjustable particle size, looseness, and moisture content to meet specific requirements.
Scope of Application:
1. Food Industry: Our High-Speed Centrifugal Spray Dryer excels in producing premium quality milk powder, cocoa milk powder, milk substitute, pig blood powder, and egg white or yolk powders, ensuring the highest standards for your culinary and nutritional applications.
2. Foods and Plants: From oats and chicken juice to coffee, instant tea, and flavored meats, our dryer offers unmatched efficiency in transforming proteins, soy, peanut proteins, and hydrolysates into fine powders, bringing exquisite flavors to life.
3. Sugars: Master the art of sugar processing with our spray dryer, perfectly suited for corn syrup, corn starch, glucose, pectin, maltose, and potassium sorbate, ensuring smooth textures and superior quality.
4. Plastic Resins: Experience unparalleled performance with our dryer in handling AB, ABS emulsions, urea-formaldehyde, phenol formaldehyde, polyethylene, polyfluoride, and ethylene resins, delivering consistent and reliable results in plastic production.
5. Chemical Industry: Our drying technology is pivotal for sodium fluoride (potassium), basic dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid, amino acids, and silica, providing precision and efficiency.
6.Ceramics: Achieve excellence in ceramic production with our dryer, ideal for processing alumina, ceramic tile materials, magnesium oxide, and talcum powder, ensuring quality and durability in every batch.
Key Points:
1.Contact between Hot Air and Droplets: Our High-Speed Centrifugal Spray Dryer ensures optimal contact between hot air and droplets. By considering the direction and angle-be it cocurrent, countercurrent, or mixed-our system guarantees full heat exchange, maximizing drying efficacy.
2. Atomization: Central to our dryer's efficiency is its advanced atomization system, which ensures a uniform droplet size distribution, greatly enhancing the quality and success rate of your processed materials.
3. Tube Angle and Cone Angle Design: With nearly 1,000 sets of spray dryers produced, we have amassed invaluable data and experience, which we are eager to share, optimizing your drying operations.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a distinguished leader in the specialized production of a vast array of equipment, including drying, granulating, mixing, crushing, dust removal, and transmission equipment. We offer impeccably crafted and customized non-standard equipment designs, manufacture, and installation services.Our innovative products are extensively utilized across a diverse spectrum of industries, such as pharmaceuticals, chemicals, food processing, feed, biotechnology, electronics, and more. Since our establishment, we have been committed to delivering outstanding pre-sale technical guidance and comprehensive after-sale tracking services to each of our valued customers. Upholding our unwavering tenet of "excellent quality, preferential pricing, and timely supply," we adhere to a business philosophy centered around "honesty, pragmatism, and win-win collaboration." Our mission is to provide professional services and superior products to our customers, ensuring satisfaction and success.
Our esteemed company is backed by a proficient technical team that merges cutting-edge industry technology with advanced business management models. We actively explore market opportunities and offer technical exchanges, equipment manufacturing, installation, commissioning, technical training, and product after-sales tracking services to all sectors of society.
Equipped with state-of-the-art testing machines, we warmly welcome customers from all walks of life to conduct material tests and inspect their orders, ensuring confidence in our exceptional quality. We are dedicated to partnering with you for mutual benefit and success, as we strive to create a bright and prosperous future together.
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Competitive Pricing, Prompt Delivery, Sincere Service for Development
FAQ:
1. Where is your factory?
Our company is strategically located in the bustling Zhenglu town, Tianning District, Changzhou, ensuring easy access and logistic convenience.
2. How can I get to Your Factory?
A: Fly to either Pudong or Shanghai Hongqiao International Airport, then enjoy a seamless travel experience with a high-speed train or bus to Changzhou Railway Station, where we'll warmly welcome and pick you up.
For those already in China, flying to Changzhou Benniu Airport or Wuxi Airport, or taking a train or bus, will get you to our city effortlessly.
We warmly invite and welcome you to visit our company anytime, to explore our innovative solutions firsthand.
3. Delivery Time?
Our delivery time ranges from 10 to 60 days, adapting to the machine type, chosen mode of transportation, and parts availability, ensuring timely and efficient service.
4. What is the quality warranty?
We ensure that our machines are brand new or unused for a full 12-month period, offering free maintenance and spare parts due to machine quality during this time.
5. What if the machine breaks after the warranty period?
In the event of a machine failure post-warranty, we promptly provide technical advice and solutions, guaranteeing long-term availability of high-quality spare parts.
Services:
Pre-sale Service
We warmly invite our customers to visit and engage in a comprehensive face-to-face dialogue about your technical needs and requirements, fostering a collaborative partnership.
Sales Service
Our expert team takes pride in customizing and fine-tuning equipment to meet your specific technical requirements. We offer comprehensive training on the unique features and operational nuances of our equipment, ensuring that your machinery functions at peak performance levels.
The Adjuster
We deliver a full suite of services including installation, commissioning, maintenance, and training. Our offerings extend to providing essential technical documentation, equipment, software, and GMP certification materials. Our commitment to customer satisfaction includes a dedicated after-sales hotline and regular customer visits to understand your evolving needs and to troubleshoot any operational challenges you may face.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, we adhere rigorously to ISO9001 quality standards. Our pledge to you involves the delivery of cutting-edge, dependable, and cost-effective equipment that is both safe and easy to maintain. We are steadfast in our commitment to excellence and innovation.
Our equipment comes with a comprehensive one-year warranty featuring components sourced from prestigious brands. Within this period, should you experience any issues such as equipment malfunctions or damages, we guarantee free repairs or replacements, ensuring seamless operation of your machinery.
We are eager to forge enduring partnerships with global allies, fostering a collaborative environment of mutual benefit and shared success. We warmly welcome you to join us in this journey.
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