Overview:
The centrifugal spray dryer is a state-of-the-art solution utilizing a centrifugal atomizer to efficiently dry liquid materials, now indispensable in industrial production. This process is integral to industries focusing on liquid forming and drying, adept at producing fine powder and granules from solutions, emulsions, suspensions, and pumpable liquids. Its ability to precisely manage particle size distribution, moisture content, density, and shape makes it the quintessential choice for high-quality production.
Principle:
In operation, the centrifugal spray dryer channels air through a filter and heater, directing it into the air distributor at the top of the unit in a spiral pattern. The feed liquid is meticulously pumped from its tank to the centrifugal atomizer, where it's expertly transformed into fine mist droplets. These droplets interact efficiently with hot air, expediting evaporation and achieving rapid drying of the finished product, which is then collected from the drying tower's base and cyclone separator, while exhaust gases are managed by the fan. Customizable heating and dust collection options cater to specific operational needs.
Structural Diagram:
Features:
1.This dryer offers unparalleled speed, dramatically increasing the material surface area post-atomization. Within the hot air flow, a remarkable 95% to 98% moisture content evaporates instantaneously, accomplishing drying in an impressive 5 to 15 seconds- epitomizing the concept of instantaneous drying.
2. Our innovative air distribution system significantly minimizes equipment resistance, enhancing the air handling efficiency of the dryer.
3. Designed for streamlined production, this system supports continuous control, effectively drying liquids with 40-90% moisture into powder in a single process-eliminating the need for additional crushing or screening, thus enhancing product purity.
4. Its rapid drying capability is ideal for heat-sensitive materials, preserving their inherent color, fragrance, and taste for optimal quality.
5. Our products boast excellent dispersibility, fluidity, and solubility, with customizable particle size, looseness, and moisture levels to suit specific requirements.
Scope of Application:
1. Food Industry: Our high-precision drying solutions are ideal for transforming diverse food materials like milk powder, tickle, cocoa milk powder, milk substitutes, pig blood powder, egg white (yellow), and more into pure, stable powders with perfect consistency.
2. Foods and Plants: Experience unparalleled efficiency in processing oats, chicken juice, coffee, instant tea, flavored meats, proteins, soybeans, peanut proteins, hydrolysates, and more into high-quality powders, maintaining the integrity and flavor of each product.
3. Sugars: Our advanced technology ensures precise drying of corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, and other sugar derivatives, maintaining their sweetness while enhancing storage stability and ease of use.
4. Plastic Resins: Perfectly suited for processing AB and ABS emulsions, urea-formaldehyde resin, phenol-formaldehyde resin, polyethylene, polyfluoride, ethylene, and other resins, ensuring uniformity and quality across all batches.
5. Chemical Industry: Achieve remarkable results with chemicals like sodium fluoride (potassium), basic dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid, amino acids, silica, and more, thanks to our state-of-the-art drying technology that ensures optimal performance and purity.
6.Ceramics: Our drying equipment is perfect for processing ceramic materials such as alumina, ceramic tile material, magnesium oxide, and talcum powder, providing consistent quality and facilitating easy handling and application.
Key Points:
1.Contact between Hot Air and Droplets: Ensure maximum efficiency by optimizing the direction and angle of the hot air flow within the spray drying chamber. Whether it's cocurrent, countercurrent, or mixed, this guarantees comprehensive contact and full heat exchange, transforming liquids into superior powders.
2. Atomization: The spray dryer's atomization system is crucial for achieving a uniform droplet size distribution, which is key to maintaining a high-quality output with a consistent quality rate, ensuring the best product every time.
3. Tube Angle and Cone Angle Design: Our extensive experience with nearly 1,000 sets of spray dryers allows us to provide valuable insights into optimal tube and cone angle designs, tailored to enhance efficiency and performance.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a distinguished leader in the design and manufacture of premium drying, granulating, mixing, crushing, and dust removal equipment, complemented by sophisticated transmission solutions. We excel in crafting bespoke, non-standard equipment tailored to meet diverse client needs, assuring a seamless blend of innovation and functionality.Our versatile products find their extensive applications across an array of industries including pharmaceuticals, chemicals, food, feed, biology, and electronics, showcasing unparalleled adaptability and efficiency. Since our founding, we have been dedicated to delivering exceptional pre-sale consultations and diligent after-sale tracking services. Upholding our steadfast company tenet- "excellent quality, preferential price, timely supply"- we embrace a business philosophy rooted in "honesty, pragmatism, and mutual success." Our unwavering commitment is to offer our clients not only professional services but also products of superior excellence.
Boasting a dynamic team of experts, our company harmonizes cutting-edge technology with advanced business management practices. We continuously explore market opportunities, offering technical exchanges, state-of-the-art equipment manufacturing, meticulous installation and commissioning, as well as comprehensive technical training and post-sales support to a broad spectrum of industries.
Our facilities are outfitted with advanced testing machinery, inviting customers from all sectors to conduct material tests and inspect their orders, ensuring transparency and satisfaction. We invite you to join us in collaboration, fostering mutual benefit and success, as we strive to shape a prosperous future together!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Reasonable price, timely delivery, sincere service for development
FAQ:
1. Where is your factory?
Our company proudly operates from Zhenglu Town, Tianning District, in the vibrant city of Changzhou.
2. How can I get to Your Factory?
A: Travel to us is seamless. Fly directly to either Pudong or Shanghai Hongqiao International Airport, and then enjoy a high-speed train or bus ride to Changzhou Railway Station, where our team will warmly receive you. We are conveniently located just 20 km from the station.
For those within China, opt for a flight to Changzhou Benniu Airport or Wuxi Airport, or choose a comfortable train or bus ride to our city. We eagerly await your visit.
We sincerely welcome you to our company at any time and look forward to discussing your drying needs and solutions.
3. Delivery Time?
Our estimated delivery timeframe ranges from 10 to 60 days, influenced by the specific machine type, preferred transportation mode, and parts availability, ensuring your order is customized to meet your expectations promptly.
4. What is the quality warranty?
We proudly guarantee that our machines are brand new and unused, with a comprehensive 12-month warranty period. During this time, any maintenance or spare parts required due to machine quality issues will be provided without charge, ensuring uninterrupted operation.
5. What if the machine breaks after the warranty period?
In the event of a machine failure post-warranty, our experts will promptly provide you with technical advice and effective solutions. We assure a long-term supply of high-quality parts for wear-prone components, keeping your operations running smoothly.
Services:
Pre-Sale Service
We warmly invite our customers to visit our facility for an in-depth face-to-face discussion about their technical requirements, ensuring we tailor the perfect solution for their needs.
Sales Service
Our team is committed to configuring the equipment according to your specific technical data requirements. Our skilled engineers will provide comprehensive training on equipment features and operational best practices to guarantee optimal performance.
The Adjuster
We are dedicated to enhancing your experience with our exemplary services, including seamless installation, precise commissioning, comprehensive maintenance, and in-depth training sessions. We provide abundant technical resources, cutting-edge equipment, advanced software, and materials for GMP certification. Additionally, we have a dedicated after-sales service hotline to ensure swift and effective communication. Our committed team regularly visits customers to gain valuable insights into your evolving needs, particularly operational challenges, to optimize the functionality of your equipment.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, we pledge to uphold the rigorous standards of the ISO9001 quality system certification. Our commitment is to deliver innovative technology and superior quality through our state-of-the-art equipment. We ensure safety, reliability, and affordability, while maintaining ease of maintenance, setting a benchmark in quality assurance.
Our equipment comes with a comprehensive one-year warranty. We meticulously select all spare parts from renowned brands to ensure reliability. Within this warranty period, we provide complimentary repairs or replacements for any quality issues, including equipment malfunctions and damages, offering you peace of mind and seamless operation.
We aspire to forge enduring partnerships with worldwide collaborators, establishing symbiotic and mutually advantageous relationships that foster growth and success. We warmly welcome you to join us in this journey towards a prosperous future.
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