Description:
Our Belt Dryer epitomizes efficiency in continuous batch drying processes. Ideal for sheet, strip, and granulated substances with excellent air permeability, it excels in drying products like dehydrated vegetables, catalysts, and Chinese herbal medicines that are moisture-rich but sensitive to high temperatures. Boasting rapid drying times, impressive evaporation rates, and premium product quality, it is especially well-suited for paste materials from dehydrated filter cakes, which can be seamlessly dried after being granulated or formed into strips.
Principle:
The material is meticulously distributed on a 12-60 mesh stainless steel belt by a feeder, which is then guided through the dryer by a precision driving mechanism. The dryer consists of several independent units, where hot air circulates efficiently, with a dedicated dehumidifying fan removing exhaust gases as managed by a regulating valve to heat, dry, and de-moisturize materials. The belt's movement is finely tunable, accommodating material temperature variability to ensure continuous product output. User-specific needs are met by customizable cycle units, with adjustable unit numbers to suit individual requirements.
Within the sophisticated architecture of the Reliable Belt Drying Equipment, each grain of material is meticulously dispersed onto the mesh belt from the hopper through an advanced feeder system. This mesh belt, crafted from durable 12-60 mesh stainless steel wire, is powered by a state-of-the-art transmission device, guiding it seamlessly through the dryer. The dryer itself is a marvel of engineering, comprised of multiple units wherein each unit enjoys an independent hot air cycle. A specialized dehumidifying fan and a meticulously calibrated control valve manage the exhaust seamlessly. In the upper circulation unit, air from a powerful circulating fan journeys through the side air duct into the unit's lower chamber. Here, the air is expertly heated upwards by heater 7, and then elegantly distributed by distributor 6, creating a jet flow that kisses the mesh belt, ensuring a perfect drying process by facilitating heat and mass transfer through the material layer. Meanwhile, the masterful design allows the upper chamber to be connected via an air duct to the fan inlet, enabling a sophisticated cycle of most gases, while excess cooler gases exit through the strategically placed exhaust system. In the lower circulation unit, the design mirrors its upper counterpart with precision, allowing air to first enter the upper chamber, heat via the heat exchanger, traverse the material layer, and descend into the lower chamber. This intuitive design, with its side air duct and return air duct connections, supports a majority gas cycle, while facilitating necessary gas discharge. Our innovative up and down loop units can be adeptly customized to the user's specific needs, with flexible unit numbers for a tailored experience.
This remarkable drying equipment excels in dehydrating vegetables, employing a three-stage system to optimize drying from the initial to the final stage. In the initial section, due to the material's high moisture content and challenging permeability, we employ a thinner material layer with an accelerated running speed and elevated drying temperatures, reaching up to an impressive 120°C. As we transition to the final drying stage, the material's residence time elongates 3 - 6 times compared to the initial dry section, and the material layer thickens 2 - 4 times. For materials necessitating temperature caps below 60°C, our systems seamlessly adjust to provide dry gas at approximately 80°C. The belt dryer's full potential is unleashed through this multi-stage combination, ensuring a uniform and efficient drying process.
Structural Diagram:
Scope of Application:
Our Reliable Belt Drying Equipment stands out for its proficiency in drying sheet, strip, and granular materials with excellent air permeability. Its prowess is especially pronounced in dehydrating vegetables and Chinese herbal pieces characterized by their high moisture content and temperature requirements. This series of dryers is celebrated for delivering blazing fast drying times, remarkable evaporation intensity, and outstanding product quality. Even paste-like materials, such as those formed from dehydrated filter cakes, can be efficiently processed after granulation or being shaped into rods, showcasing the equipment's versatile drying capabilities.
Features:
1. The gentleness of material handling within the belt dryer is unparalleled, as it minimizes vibration and impact, preserving the integrity of material particles. This makes it ideal for delicate materials that cannot be crushed.
2. This dryer goes beyond drying, offering functionalities such as baking, burning, and curing, providing a multifunctional approach to material processing.
3. A complex yet seamlessly integrable structure defines this machine, allowing for easy installation and reliable long-term operation. In the rare event of a malfunction, the design permits easy internal access for straightforward maintenance.
4. With adjustable parameters including air volume, heating temperature, material residence time, and feeding speed, this equipment ensures optimal drying results tailored to user requirements.
5. Flexibly designed, this equipment supports configurations such as mesh belt flushing systems and material cooling systems, enhancing operational versatility.
6. By maximizing air recycling, this dryer achieves unparalleled energy efficiency, making it an eco-friendly choice.
7. Its unique air distribution device guarantees uniform hot air dispersion, ensuring consistent product quality across batches.
8. Diverse heat sources, including steam, heat conduction oil, electricity, or coal and oil stoves, make this equipment adaptable to various operational environments.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a pioneering leader in the engineered creation of drying, granulating, mixing, crushing, dust removal, and transmission equipment. We are passionate about delivering a diverse range of non-standard equipment designs, coupled with precision manufacturing and seamless installation services.
Our state-of-the-art products find indispensable applications across a multitude of industries, including pharmaceuticals, chemicals, food, feed, biotechnology, electronics, and beyond.
Since our establishment, we have been unwavering in our dedication to providing remarkable pre-sale technical consultation and impeccable after-sale service. Our guiding principles are deeply rooted in the tenets of 'excellent quality, competitive pricing, and punctual delivery,' while our business ethos is underscored by 'integrity, practicality, and mutual success.' This unwavering commitment ensures that our clients receive both unparalleled service and superior products.
We boast a dynamic team of technical specialists who integrate cutting-edge industry technology with an advanced business management model. This allows us to actively pursue market opportunities while offering extensive technical exchanges, expert equipment manufacturing, installation and commissioning, as well as comprehensive technical training and post-sales support to a wide array of sectors.
Our facility is equipped with advanced testing machinery, inviting clients from all industries to conduct material tests and oversee order inspections.
We are committed to forging a prosperous future together with our clients, embracing mutual benefits and a win-win strategy.
Business Policy: Grounded in Integrity, Supreme in Credit, and Dedicated to Quality as our Core Survival Principle.
Service Tenet: Delivering development through reasonable pricing, prompt delivery, and heartfelt service.
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