Description:
The belt dryer represents a state-of-the-art solution for continuous drying in batch production. It excels in drying sheet, strip, and granular materials with good air permeability - ideal for dehydrated vegetables, catalysts, and Chinese herbal pieces. Perfect for materials like high-water-content substances that require low-temperature drying, this series boasts fast drying speeds, high evaporation intensity, and premium product quality. For pastes derived from dehydrated filter cakes, drying is effective post-granulation or strip formation.
Principle:
Our belt dryer operates by evenly distributing material across a stainless steel mesh belt, ranging from 12-60 mesh. Propelled by a driving device, the dryer comprises multiple units where hot air circulates independently within each unit. Tail gas is efficiently expelled by a dedicated dehumidifying fan, while exhaust levels are managed through a regulating valve, ensuring optimal heat distribution and moisture removal. The belt advances slowly, with adjustable speeds to align with material temperature, ensuring continuous delivery of the finished product into the feeder. Flexibility in design allows for up and down cycle units tailored to user requirements, with customizable unit counts.
In the innovative DW Series Efficient Drying Equipment For Pharmaceuticals and Food Products, materials within the hopper are expertly distributed onto a mesh belt by the feeder. This mesh belt, crafted from durable 12-60 mesh stainless steel wire, is propelled through the dryer by a sophisticated transmission system. Our state-of-the-art dryer is segmented into multiple units, each boasting an independent hot air circulation system. An exclusive dehumidifying fan regulates exhaust gas within each unit, while control valves manage gas flow. In the pioneering upper circulation unit, air from the circulating fan gracefully enters the unit's lower chamber through strategic side air ducts. As air ascends, it is invigorated by heater 7, then masterfully distributed via distributor 6, generating a powerful jet stream through the mesh belt, seamlessly interacting with materials, and advancing to the upper chamber. This drying mechanism ensures optimal heat and mass transfer, with the upper chamber ingeniously linked to the fan inlet. While the majority of gas recirculates, any lower temperature, moisture-laden gas is meticulously expelled through large exhaust pipes, control valves, and moisture fans. The lower circulation unit mirrors this advanced process, with air first entering the upper chamber, gaining heat through a heat exchanger, permeating the material layer, and descending into the lower chamber. Here, the air is artfully redirected via side and return air ducts, maintaining an efficient cycle with targeted exhaust. To meet diverse user requirements, the top and bottom loop units are designed with flexible configurations, enabling customizable unit quantities based on specific needs.
Our DW Series Equipment is ingeniously designed for vegetable dehydration, utilizing a triumvirate of equipment series to create an initial dry section, an intermediate section, and a final dry section. In the initial phase, high moisture levels necessitate refined strategies: thinner material layers, accelerated conveyance speeds, and elevated drying temperatures, with gas temperatures soaring to 120°C or beyond. As the drying process progresses to its final stages, material retention time extends by 3 to 6 times, and material thickness increases by 2 to 4 times compared to the inception phase. For sensitive materials requiring temperatures below 60°C, drying gas can be moderated to approximately 80°C. The belt drier's performance peaks with a multi-stage combination, ensuring unparalleled uniformity and drying precision.
Structural Diagram:
Scope of Application:
The DW Series Efficient Drying Equipment is perfectly tailored for drying sheet, strip, and granular materials with excellent air permeability. It is particularly effective for dehydrating vegetables and Chinese herbal pieces with substantial moisture content at elevated temperatures. This cutting-edge dryer series boasts swift drying rates, remarkable evaporation intensity, and exceptional product quality. For materials like dehydrated filter cake, which require granulation or rod shaping, this sophisticated equipment is equally adept.
Features:
1. The gentle vibration and impact on materials during drying ensure that particles retain their integrity, making it ideal for delicate materials that must remain uncrushed.
2. Beyond mere drying, our dryer offers versatile functionality, adept at baking, burning, or curing materials as needed.
3. Featuring a complex yet user-friendly structure, the dryer is easy to install and supports continuous, long-term operation. Maintenance is a breeze, with accessible internal spaces to address any potential issues.
4. To achieve the pinnacle of drying efficiency, users can fine-tune air volume, heating temperature, material residence time, and feeding speed with precision.
5. With flexible equipment configuration, the dryer incorporates a sophisticated mesh belt flushing system and a robust material cooling system.
6. Maximizing energy efficiency, most air is recycled, minimizing waste and optimizing performance.
7. Our unique air distribution device ensures an even hot air flow, guaranteeing consistent product quality every time.
8. Versatile heat sources, including steam, heat conduction oil, electricity, or coal/oil stoves, offer users customizable and adaptable drying solutions.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands as a beacon of excellence in the realm of drying technology. We offer a comprehensive suite of products including drying, granulating, mixing, crushing, dust removal, and transmission equipment. Our expertise lies in crafting bespoke non-standard equipment designs, followed by meticulous manufacture and installation, ensuring each solution is perfectly tailored to your specific needs.
Our innovative products find extensive applications across a multitude of industries, such as pharmaceuticals, chemicals, food production, feed manufacturing, biology, electronics, and numerous other sectors, demonstrating our versatile capabilities.
Since our inception, we have committed to delivering top-tier pre-sale technical consultation and robust after-sale support. Guided by our principles of 'excellent quality, preferential pricing, and timely delivery', we adhere to our business philosophy of 'honesty, pragmatism, and win-win'. Our promise is to provide professional services paired with superior products to all our valued clients.
Our company boasts a dedicated technical team that integrates cutting-edge industry technology with advanced business management practices. We are proactive in market exploration, offering comprehensive services including technical exchange, equipment manufacturing, installation and commissioning, technical training, and thorough product after-sales support to all sectors of society.
Equipped with state-of-the-art testing machinery, we welcome clients from all industries to conduct material tests and inspect orders at our facilities.
Join us in forging a prosperous future together, where mutual benefit and a win-win approach pave the way forward!
Business Policy: With integrity as our foundation, we uphold credit as our supreme value and quality as our principle for survival.
Service Tenet: We are committed to offering reasonable prices, punctual delivery, and sincere service to foster development.
){kind=link}