Description:
The disc continuous dryer is an innovative conductive continuous drying solution. Its unique design and operational principles ensure high thermal efficiency, low energy consumption, compact footprint, simple configuration, easy operation and control, and an excellent working environment.
Operational Principle:
Wet materials are continuously introduced from the feeder onto the first layer drying plate at the top. The rotating rake arm with rake blades constantly flips the materials, which flow along an exponential spiral across the drying tray surface. The material moves from the small drying tray to the outer edge, falling onto the larger drying tray below, moving inward, and falling onto the next small drying tray through the middle feeding port. This alternation of large and small trays allows materials to move continuously through the dryer.
The hollow drying plate is heated using mediums such as saturated steam, hot water, thermal oil, or high-temperature molten salt, entering from one end and exiting from the other. The dried material falls from the last drying tray to the aggregate tray, conveyed by rake blades to the discharge port. Moisture is expelled through the dehumidification port or vacuum port on the top cover. Discharged dry materials are ready for direct packaging. Adding auxiliary equipment like finned heaters, solvent recovery condensers, bag filters, pre-dryers, and induced draft fans can enhance drying capacity, making it suitable for paste-like and heat-sensitive materials, and allowing for operations like heating, cooling, calcination, sublimation, pyrolysis, and reactions.
Structural Diagram:
Features:
Easy to Regulate
Optimize the drying process by adjusting the material layer thickness, spindle speed, number of rake arms, and rake blade type and size.
Each drying tray layer can independently be fed with hot or cold media to precisely control the material temperature.
Accurately adjust the residence time of materials.
The material flows in a single direction with no backmixing, ensuring uniform drying without the need for mixing.
Effortless Operation
The driving and parking operations of the dryer are exceptionally straightforward, ensuring ease of use for all operators.
Upon halting the feeding process, the material scraper swiftly empties the contents within the dryer, ensuring efficiency and speed.
A specially designed large-sized inspection door mirror enables meticulous cleaning and thorough observation of the internal equipment.
Minimized Energy Usage
With an ultra-thin material layer, low spindle speed, and an efficient material conveying system, power demands are minimal, leading to significant electricity savings.
Heat conduction drying boasts superior thermal efficiency and exceptionally low energy consumption.
Eco-Friendly Operation
Atmospheric Pressure Type: The equipment's low internal airflow velocity and variable humidity levels prevent dust from floating to the top. Consequently, the exhaust from the top dehumidification outlet is virtually dust-free.
Sealed Type: Featuring a solvent recovery device, it efficiently retrieves organic solvents from moisture-laden gases with a high recovery rate. The closed-loop system, using protective gases, ensures the safe drying of flammable, explosive, and toxic materials.
Vacuum Type: Ideal for drying thermosensitive materials, this disc dryer operates under vacuum conditions, ensuring gentle and effective drying.
Hassle-Free Installation
The dryer is manufactured and transported as a single unit, requiring only lifting and positioning for quick and easy installation.
With its vertical installation and efficient dry tray layout, it requires minimal floor space even for large drying areas.
Areas of Application:
Organic Chemical Products
Our equipment is perfect for processing a wide array of organic chemicals, including polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, and many more essential compounds.
Inorganic Chemical Products
Ideal for lightweight and active calcium carbonate, aluminum hydroxide, various sulfates, catalysts, and numerous other inorganic chemicals, ensuring precise and efficient drying.
Pharmaceuticals, Pesticides, Food
Perfect for producing pharmaceuticals like Ampicillin toxin, vitamins, caffeine, and specialized food products like chocolate powder, tea extracts, and starch.
Feed and Fertilizers
Efficiently processes potassium carbonate, protein feeds, bio fertilizers, mycelium, and other essential agricultural and feed materials.
Technical Specifications:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a premier manufacturer specializing in drying equipment, granulating equipment, mixing equipment, crushing equipment, dust removal equipment, transmission equipment, and more. We excel in designing, manufacturing, and installing a wide variety of non-standard equipment.
Our products find extensive applications across pharmaceutical, chemical, food, feed, biology, electronics, and numerous other industries.
Since our inception, we have been committed to delivering excellent pre-sale technical support and comprehensive after-sale services to every customer. Our company motto-"excellent quality, preferential price, timely supply"-is the bedrock of our business philosophy, which values honesty, pragmatism, and mutual success. We aim to provide top-notch services and products that meet the highest standards.
Our elite technical team leverages cutting-edge technology and advanced business management practices to proactively explore new markets. We offer extensive technical support, encompassing equipment manufacturing, installation, commissioning, technical training, and after-sales tracking services to various sectors of society.
Equipped with state-of-the-art testing machines, we welcome customers from diverse industries to conduct material tests and inspect orders.
We are dedicated to collaborating with you for mutual benefit and shared success, paving the way for a brilliant future together!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Principle of Survival
Service Tenet: Reasonable Prices, Timely Delivery, and Sincere Service for Sustainable Development
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