Description:
The disc continuous dryer represents a pinnacle of efficiency in conductive continuous drying technology. Its ingenious structure and operational principle result in remarkable thermal efficiency, minimal energy consumption, compact footprint, straightforward configuration, effortless operation, and a superior working environment.
Operational Principle:
Wet materials are seamlessly introduced via the feeder to the uppermost layer of the drying plate. The rotating rake arm, fitted with rake blades, ensures continuous flipping of materials. Materials traverse the drying plate surface in an exponential spiral pattern, seamlessly transitioning from the small drying plates' outer edges to the larger drying plates below. This alternating arrangement of large and small plates facilitates uninterrupted material flow throughout the dryer.
Heating mediums such as saturated steam, hot water, thermal oil, or high-temperature molten salt circulate through the hollow drying plate. These mediums enter from one end and exit from the other. Once dried, materials descend through the layers to the aggregate tray, where rake blades transport them to the discharge port. Moisture is expelled via the dehumidification port atop the cover, with vacuum extraction in specific models. By incorporating auxiliary equipment, production capacity is significantly enhanced, allowing for efficient drying of paste-like or temperature-sensitive materials, and enabling operations such as heating, cooling, calcination, sublimation, pyrolysis, and reactions.
Structural Diagram:
Features:
Effortless Regulation
Tailor the drying process by adjusting material layer thickness, spindle speed, number of rake arms, and rake blade type and size, ensuring optimal performance.
Each drying tray layer allows for independent cold and hot media input, facilitating precise control of material temperature for superior results.
Flexible adjustment of material residence time for customizable processing.
Our state-of-the-art drying equipment ensures a seamless and uniform drying process, boasting a single flow direction without any backmixing. This guarantees consistent drying results with no need for additional mixing.
Effortless and intuitive operation.
The operation of our dryer, whether it's starting or stopping, is designed for simplicity and ease of use.
Upon halting the feed, our efficient material scraper swiftly empties the dryer, ensuring no residual material is left behind.
Our specially designed large inspection door and mirror facilitate thorough cleaning and detailed observation of the equipment's interior.
Exceptional energy efficiency.
With a remarkably thin material layer and low spindle speed, our conveying system is engineered to consume minimal power, ensuring reduced electricity usage.
Our conduction-based drying method achieves outstanding thermal efficiency with reduced energy consumption, making it highly economical.
Commitment to environmental protection.
In our atmospheric pressure model, the low internal airflow and humidity management effectively prevent dust from rising. This ensures the exhaust released from the dehumidification outlet is virtually dust-free.
Our sealed model, equipped with a solvent recovery system, efficiently recovers organic solvents from moisture-laden gases. The straightforward design and high recovery rate provide a safe environment for handling flammable, explosive, and toxic materials, using protective gas for closed-loop circulation. Ideal for sensitive drying operations.
The vacuum model is optimized for drying heat-sensitive materials under vacuum conditions, ensuring product integrity.
Seamless and straightforward installation.
With a pre-assembled, transport-ready design, our dryer requires only lifting and positioning for quick and easy installation.
The compact vertical installation and efficient tray layout allow for a large drying area while minimizing the footprint.
Diverse Application Areas:
Perfect for Organic Chemical Products
Our dryer expertly handles the drying of organic chemicals and intermediates like polyvinyl chloride resin, polytetrafluoroethylene resin, melamine, para aminophenol, and many more, ensuring optimal processing.
Ideal for Inorganic Chemical Products
Capable of processing a variety of inorganic chemicals including lightweight and nanoscale calcium carbonates, magnesium carbonate, aluminum hydroxide, and many more complex compounds.
Essential for Medicine, Pesticides, and Food
Efficiently dries a spectrum of products from pharmaceuticals like cefotaxime and acetaminophen to food ingredients such as caffeine, tea, and chocolate powder, ensuring quality and safety.
Versatile for Feed and Fertilizer products.
Experience the reliable and versatile applications of our products, including potassium carbonate, bio potassium fertilizer, protein feed, feed chloramphenicol, mycelium, bran, distiller's grains, grains, seeds, herbicides, cellulose, feed calcium hydrogen phosphate, and more. Designed to meet diverse industrial needs, our offerings promise efficiency and durability.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a premier specialist in the innovative production of drying, granulating, mixing, crushing, dust removal, and transmission equipment. We excel in offering bespoke design, manufacturing, and installation services of non-standard equipment, tailored to meet your unique requirements.Our versatile range of products is extensively employed across diverse sectors including pharmaceuticals, chemicals, food processing, animal feed, biotechnology, electronics, and more. From the very beginning, we have been committed to delivering superior pre-sale technical support and comprehensive after-sale monitoring services to each customer. Upholding the principles of 'excellent quality, preferential price, timely supply,' we follow a business philosophy rooted in 'honesty, pragmatism, and mutual success,' ensuring professional services coupled with outstanding products.
With a highly skilled technical team, we blend cutting-edge industry technology with advanced business management models. We are proactive in market exploration, offering technical exchanges, equipment manufacturing, installation, commissioning, training, and after-sales services to various societal sectors.
Equipped with state-of-the-art testing machines, we invite customers from all sectors to conduct material tests and inspect orders, ensuring satisfaction and trust. Join hands with us for mutual growth and success as we create a prosperous future together!
Business Policy: Integrity as our foundation, credit as our supreme value, and quality as our principle of survival.
Service Tenet: Competitive pricing, punctual delivery, and sincere service drive our development.
FAQ:
1. Where is your factory located?
Our state-of-the-art facility is nestled in the vibrant Zhenglu town, within the bustling Tianning District of Changzhou.
2. How can I reach your factory?
A: Travel is convenient! Fly into Pudong or Shanghai Hongqiao International Airport, then catch a high-speed train or bus to Changzhou Railway Station. We'll ensure a warm welcome with a pick-up from the station. Our company is a short 20km journey from Changzhou Railway Station.
For domestic travelers, direct flights to Changzhou Benniu Airport or Wuxi Airport are available. Alternatively, trains or buses can bring you to our city with ease.
We extend a heartfelt welcome to you for a visit to our company at your convenience.
3. What is the expected delivery time?
Our delivery window spans 10-60 days, tailored to the specific machine type, chosen transportation method, and parts availability, ensuring timely and efficient service.
4. What does the quality warranty cover?
We stand by the excellence of our machines, guaranteed new or unused for 12 months. Within this period, we offer complimentary maintenance and spare parts for any quality issues.
5. What if the machine experiences issues after the warranty period?
Our commitment extends beyond the warranty. We offer immediate technical guidance and solutions for any failures. For easily worn parts, we ensure a continuous supply of high-quality replacements.
Services:
Pre-sale Service
We warmly invite customers to visit our facilities for engaging discussions on technical requirements, ensuring a personalized approach to meet your needs.
Sales Service
Our team expertly debugs equipment to align with each customer's technical specifications. Our engineers provide thorough training on equipment features and operational techniques to guarantee optimal performance.
The Adjuster
We offer comprehensive services, including installation, commissioning, maintenance, and training. Customers receive detailed technical information, equipment, software, and GMP certification materials. Our after-sales service hotline is always open, and we arrange regular customer visits to gather feedback and understand operational needs better.
Quality Assurance
Our unwavering commitment to quality is reflected in our adherence to ISO9001 standards. We pledge to deliver cutting-edge technology and top-quality equipment that is safe, reliable, affordable, and easy to maintain.
Our equipment comes with a one-year warranty, and all spare parts are sourced from reputable brands. During this period, we offer free repairs or replacements for any quality issues such as equipment failures or damages.
We eagerly anticipate forming long-term partnerships with global collaborators, fostering mutually beneficial, win-win relationships. Welcome to our world of innovation and excellence.
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