Description:
Our Belt Dryer emerges as an indispensable continuous drying solution for batch production, adeptly catering to sheet, strip, and granular materials endowed with remarkable air permeability. It's a perfect fit for drying dehydrated vegetables, catalysts, and Chinese herbal pieces with high moisture yet low-temperature tolerance. Experience rapid drying, superior evaporation, and unmatched quality, particularly advantageous for paste materials from dehydrated filter cakes, which can seamlessly transition to drying once granulated or shaped.
Principle:
The process begins with the feeder evenly distributing materials on a stainless steel mesh belt, ranging between 12-60 mesh. As the driving device propels the mesh belt through the dryer, each unit within the dryer independently circulates hot air. A specialized dehumidifying fan manages tail gas discharge, and the exhaust is meticulously regulated to ensure optimal heat and moisture removal. The belt's pace is adjustable, harmonizing with material temperature needs, delivering a continuous flow of high-quality dried products. Customize the up and down cycle units to suit your requirements, with a flexible selection of unit numbers available.
Introducing our cutting-edge drying solution, where material in the hopper is meticulously spread onto the mesh belt by the feeder system. This mesh belt, crafted from 12-60 mesh stainless steel wire, glides smoothly through our advanced dryer via a precise transmission device. Our dryer boasts a sophisticated multi-unit structure, each with independent hot air circulation. Exhaust gases are expertly managed by a specialized dehumidifying fan with each unit having its own exhaust control valve. In the upper circulation unit, air propelled by the circulating fan enters through the side air duct, is heated as it ascends via heater 7, and is then expertly distributed by distributor 6. This air is transformed into a jet flow, thoroughly permeating the mesh belt and rising through the material to the upper chamber. This dynamic drying process achieves comprehensive heat and mass transfer, with the upper chamber seamlessly linked to the fan inlet. While most of the air recirculates, a fraction is expelled via a large exhaust pipe through control valves and moisture fans. Conversely, in the lower circulation unit, air initially enters the upper chamber, descending through a heat exchanger, permeating the material layer, and reaching the lower chamber. The lower chamber is ingeniously connected to the fan via side and return air ducts, promoting optimal gas circulation with strategic discharge management. The interchange between upper and lower loop units is customizable, allowing flexibility in unit configuration and number to suit user preferences.
Designed for dehydrating vegetables with exceptional efficiency, our system utilizes a series of three interconnected equipment sets, creating a seamless progression from the initial dry section to the intermediate, and finally, the final dry section. In the initial drying phase, where moisture content is highest and permeability is limited, we employ a reduced material thickness combined with accelerated running speed and elevated drying temperature to optimize results. Here, drying gas temperatures can soar to 120°C or beyond for swift moisture reduction. As materials progress to the final dry section, they experience prolonged retention, lasting 3 to 6 times longer than the initial phase, with material layers increased to 2 to 4 times the initial thickness. For scenarios where material temperatures must remain below 60°C, a moderate 80°C drying gas is utilized. The belt dryer's performance reaches new heights with our multi-stage combination approach, ensuring unparalleled drying uniformity.
Structural Diagram:
Scope of application:
Our versatile drying system is perfectly suited for sheet, strip, and granular materials with excellent air permeability. It is especially effective for dehydrated vegetables and Chinese herbal pieces, which typically have high moisture content and require high-temperature processing. This series of dryers excels with its rapid drying speed, high evaporation intensity, and superior product quality. Even paste-like materials from dehydrated filter cakes can be processed by granulation or rod shaping, demonstrating the dryer's adaptability and efficacy.
Features:
1. The belt dryer's design ensures minimal vibration and impact on materials, preserving the integrity of particles and making it ideal for drying delicate materials that must not be crushed.
2. Besides drying, this versatile dryer also accommodates baking, burning, and curing operations, offering multifunctional processing capabilities.
3. Despite its intricate structure, the dryer is straightforward to install and designed for long-term operation. In the event of a failure, easy access for internal maintenance ensures quick resolution and minimal downtime.
4. Tailor the drying process to perfection by adjusting air volume, heating temperature, material residence time, and feeding speed to achieve optimal results.
5. Enjoy flexible equipment configuration options, including a mesh belt flushing system and a material cooling system to meet diverse processing needs.
6. With a focus on sustainability, our dryer recycles the majority of air, maximizing energy efficiency without compromising performance.
7. Our unique air distribution device ensures even heat distribution, guaranteeing consistent product quality across every batch.
8. Choose from a versatile range of heat sources, including steam, heat conduction oil, electricity, or coal (oil) stove support, to best suit your operational requirements.
Technical Parameters:
Product Presentation:
Company Introduction:
At Changzhou Yuanze Drying Equipment Co., Ltd., we are innovators in the realm of drying solutions. Specializing in premium-grade drying, granulating, mixing, crushing, dust removal, and transmission equipment, we deliver bespoke designs tailored to your unique specifications. Our full-suite manufacturing and installation services ensure your operations achieve the peak of efficiency and performance.
Our products serve as linchpins across diverse industries, including pharmaceuticals, chemicals, food, feed, biology, and electronics, making significant impacts in each sector we touch.
Since our founding, we have been committed to excellence with superior pre-sale technical guidance and diligent after-sale service. We live by our motto, 'excellent quality, preferential price, timely supply,' and are driven by the values of honesty, pragmatism, and mutual success, ensuring our clients receive outstanding products and services.
Backed by a team of technical experts, we integrate cutting-edge technologies and advanced business models, seizing market opportunities with vigor. Our services span technical consultations, equipment production, installation and commissioning, training, and comprehensive product support, reaching every corner of society.
Equipped with advanced testing facilities, we invite customers from all sectors to conduct material tests and inspect orders, ensuring every piece meets exacting standards.
Join us at Changzhou Yuanze Drying Equipment Co., Ltd. in a collaborative journey towards mutual growth and shared prosperity, shaping a successful future together!
Business Policy: Building on Integrity, Upholding Excellence, and Sustaining Through Quality
Service Tenet: Delivering Competitive Prices, Punctual Delivery, and Devoted Service for Sustainable Growth
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