Overview:
The centrifugal spray dryer stands out as a pivotal tool in modern industrial practices, utilizing a centrifugal atomizer to meticulously dry liquid materials. This method is a cornerstone in the liquid forming and drying sectors, adept at transforming solutions, emulsions, suspensions, and pumpable liquid raw materials into fine powder or granular forms. Ideal for precise control over particle distribution, moisture content, bulk density, and particle shape, spray drying epitomizes industry excellence.
Principle:
The centrifugal spray dryer's principle of operation is ingeniously simple yet effective: air is meticulously filtered and heated before entering the spray dryer's air distributor at the top, spiraling uniformly into the dryer. The feed liquid, extracted from the tank, is pumped into the centrifugal atomizer, ejecting it as fine mist droplets. This mist engages in rapid cocurrent contact with hot air, expediting evaporation. Within moments, the substance transforms into a dry product, efficiently collected from the drying tower's base and cyclone separator, while waste gases are safely expelled by a fan. Users have the flexibility to choose from various heating and dust collection options tailored to their specific needs.
Structural Diagram:
Features:
1.The drying speed is remarkably swift; the atomized material liquid's surface area expands significantly in the hot airflow, enabling the immediate evaporation of 95% - 98% moisture. This results in a rapid drying time of just 5-15 seconds, embodying the essence of instantaneous drying.
2. A specially designed air distributing mechanism effectively minimizes equipment resistance, enhancing the air management system within the dryer, ensuring optimal operation.
3. The production process is streamlined and ideal for continuous control, capable of transforming 40-90% moisture content liquid into powder in a single cycle, reducing the need for crushing, screening, and other processes, thereby elevating product purity.
4. Materials achieve complete drying swiftly, ideal for heat-sensitive materials, preserving their inherent color, fragrance, and flavor.
5. The resulting product boasts excellent dispersibility, fluidity, and solubility; its particle size, looseness, and moisture content can be finely tuned within specified parameters.
Scope of Application:
1. Food Industry: Dive into the delicious diversity of our offerings, which include milk powder, tickle, cocoa milk powder, milk substitute, pig blood powder, egg white (yellow), and more.
2. Foods and Plants: Savor the flavors with our versatile range, featuring oats, chicken juice, coffee, instant tea, flavored meat, protein, soy, peanut protein, hydrolysates, and beyond.
3. Sugars: A sweet symphony awaits with products like corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, and other sugary delights.
4. Plastic Resins: Explore innovation with AB, ABS emulsion, urea-formaldehyde resin, phenol formaldehyde resin, polyethylene, polyfluoride, ethylene, and more versatile materials.
5. Chemical Industry: Unleash potential with sodium fluoride (potassium), basic dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid, amino acids, silica, and other essential chemicals.
6.Ceramics: Discover the art of ceramics with alumina, ceramic tile material, magnesium oxide, talcum powder, and other exquisite resources.
Key Points:
1.Contact Between Hot Air and Droplets: The interaction between hot air and droplets is crucial. As ample hot air enters the spray drying chamber, its flow direction and angle must be considered-be it cocurrent, countercurrent, or mixed-to ensure thorough contact and complete heat exchange.
2. Atomization: The atomization system's ability to ensure a uniform droplet size distribution is pivotal, guaranteeing the high quality and consistency of the product.
3. Tube Angle and Cone Angle Design: With the production of nearly 1,000 spray dryer sets, we've garnered valuable experience data that we're eager to share.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a premier specialist in crafting state-of-the-art drying solutions. Our expertise extends across granulating equipment, mixing tools, crushing machinery, dust elimination systems, transmission gadgets, and an extensive array of drying technologies, all tailored as per bespoke non-standard requisites. We excel in design, manufacture, and seamless installation.Our versatile products serve a vast spectrum of industries, including pharmaceuticals, chemicals, food processing, animal feed, biotechnology, electronics, and more, ensuring optimal performance across diverse applications. Since our establishment, we have been dedicated to delivering exemplary pre-sale consultancy and diligent after-sales follow-up services to every customer. Our guiding principles of 'excellent quality, competitive pricing, and prompt delivery' are cornerstones of our business philosophy, rooted in 'honesty, pragmatism, and win-win outcomes.' We pride ourselves on offering top-tier services and superior products to our clients.
Our company boasts a skilled technical team that seamlessly integrates cutting-edge industry technologies with advanced business management models. We are proactive in market exploration, offering technical consultations, equipment manufacturing, installation, commissioning, technical training, and comprehensive after-sales support to various societal sectors.
Equipped with state-of-the-art testing machines, we welcome clients from all industries to conduct material tests and evaluate their orders with us. We aim to foster a symbiotic partnership with you, embracing mutual benefits and a shared vision for a prosperous future!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Reasonable Pricing, Timely Delivery, Sincere Service for Development
FAQ:
1. Where is your factory?
Our company is proudly situated in Zhenglu Town, Tianning District, Changzhou, placing us in a prime location for easy access.
2. How can I get to Your Factory?
A: Fly directly to Pudong or Shanghai Hongqiao International Airport. From there, a high-speed train or bus will take you to Changzhou Railway Station, where we will eagerly welcome you and bring you to our company, located just 20km away.
If you're already in China, you can fly to Changzhou Benniu Airport or Wuxi Airport, or alternatively, take a train or bus to our vibrant city.
We warmly invite you to visit us at your convenience and experience our hospitality firsthand.
3. Delivery Time?
Our delivery timeframe ranges from 10-60 days, influenced by the machine type, chosen mode of transportation, and part availability.
4. What is the quality warranty?
Our machines come with a guarantee of being new (or unused) for a duration of 12 months. Within this period, we offer free maintenance and replacement parts should any quality issues arise.
5. What if the machine breaks after the warranty period?
In the event of a machine failure, we promptly provide technical advice and solutions. We also ensure a long-term supply of top-quality parts for those components prone to wear.
Services:
Pre-sale Service
We cordially invite customers to visit our company for an insightful face-to-face dialogue regarding technical requirements, ensuring all needs are met.
Sales Service
Our highly skilled technicians take charge of meticulously fine-tuning the equipment to align with the customer's specific technical requirements. We ensure that our engineers conduct comprehensive training sessions on the unique features and operational highlights of the equipment. This guarantees that our customers can achieve optimal functionality and performance from their machines, thereby enhancing their operational efficiency and satisfaction.
The Adjuster
Our dedication extends beyond just providing equipment. We offer a robust suite of services including installation, commissioning, and maintenance, coupled with expert training. Our support goes further with the supply of comprehensive technical information, essential equipment, software, and GMP certification materials. We maintain a proactive after-sales service hotline and facilitate annual customer visits to gather insights on their evolving requirements, particularly addressing any operational challenges encountered during production.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, we are unwavering in our commitment to adhering to the rigorous ISO9001 quality system certification standards. We pledge to deliver state-of-the-art equipment characterized by cutting-edge technology and superior quality. Our products are designed to be exceptionally safe, reliable, cost-effective, and easy to maintain, ensuring they meet the highest standards of excellence.
We offer a comprehensive one-year warranty for our equipment, during which we utilize only premium spare parts from renowned brands. Should any quality issues such as equipment malfunctions or damages arise within this warranty period, we provide free repair or replacement services, ensuring minimal disruption and maximum peace of mind for our valued customers.
We eagerly anticipate establishing enduring partnerships with global associates, fostering relationships built on mutual benefits and shared success. We warmly welcome all potential collaborators to embark on a journey of prosperous win-win cooperation with us.
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