Description:
The disc continuous dryer stands as an epitome of efficient conductive drying technology. Its distinctive design and operational principle render it capable of achieving remarkable thermal efficiency, coupled with low energy consumption. It boasts a compact footprint, straightforward configuration, ease of operation and control, while ensuring an optimal working environment.
Operational Principle:
In this ingenious system, wet materials are seamlessly fed from the feeder onto the first-tier drying plate at the apex of the dryer. A rake arm, outfitted with rake blades, perpetually rotates, gently turning the materials. As the materials glide over the drying tray's surface in an exponential spiral form, they transition from the smaller drying tray to the larger one below, cascading through the layers in an alternating pattern. This design ensures a smooth, uninterrupted flow of materials throughout the dryer.
The hollow drying plates are infused with heating mediums such as saturated steam, hot water, thermal oil, or high-temperature molten salt, which enter from one end and exit from the other end. As the material descends through the dryer, it is collected on the final layer and conveyed to the discharge port. Moisture escapades are managed via a dehumidification port located on the top cover. In vacuum disc dryers, moisture is extracted through a vacuum port on the top cover. The dry materials expelled from the bottom can be directly packaged. By integrating auxiliary equipment like finned heaters, solvent recovery condensers, bag filters, pre-dryers, and induced draft fans, drying capacity is significantly enhanced. This system adeptly handles paste-like and heat-sensitive materials, facilitating easy solvent recovery and operations including heating, cooling, calcination, sublimation, pyrolysis, and reactions.
Structural Diagram:
Features:
Easy to Regulate
Regulate the drying process effortlessly by adjusting the material layer thickness, spindle speed, and the number, type, and size of rake arms and blades.
Cool or heat materials with precision by feeding each drying tray layer with distinct cold or hot media, ensuring accurate material temperature control.
Precisely adjust the materials' residence time to suit varying drying needs.
Our system ensures a linear flow of materials with no backmixing, guaranteeing uniform drying without the necessity for additional mixing.
Effortless and intuitive operation
Experience the simplicity of operation with our dryer, offering smooth driving and parking functionalities that make usage a breeze.
Enjoy the efficiency of our material scraper, which swiftly clears the dryer of contents immediately after halting the feed process.
Equip yourself with the advantage of our exclusive large-sized inspection door mirror, designed for meticulous cleaning and thorough observation of the inner workings of the equipment.
Remarkable energy efficiency
The finely thin material layer, coupled with a low-speed spindle, optimizes the material conveyance system to demand minimal power, leading to reduced electricity consumption.
Utilizing heat conduction for drying ensures exceptional thermal efficiency while maintaining low energy usage.
Commitment to environmental sustainability
Atmospheric pressure configuration: With a low internal airflow velocity and balanced humidity levels, dust remains grounded, ensuring that the dehumidification outlet expels air virtually free from dust particles.
Sealed type: Features an efficient solvent recovery system, facilitating the reclamation of organic solvents from moisture-laden gases. The recovery system is straightforward yet boasts a high recovery rate. For handling flammable, explosive, toxic, and easily oxidizable materials, protective gas is utilized for a secure closed-loop operation. This makes it ideal for drying sensitive materials that demand extra caution.
Vacuum technology: This vacuum-operated disc dryer is especially tailored for safely drying temperature-sensitive materials.
Hassle-free installation
Engineered for convenience, the dryer arrives as a complete unit, requiring only lifting and positioning for a straightforward installation process.
Thanks to the vertical dry tray layout, even large drying areas boast a compact footprint, optimizing space usage.
Versatile Application Area:
Specializing in Organic chemical products
Our expertise extends to organic chemical raw materials and intermediates, including but not limited to polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, nitroanthraquinone, para aminophenol, melamine, cyanuric acid, para aminobenzenesulfonic acid, and antioxidant 168.
In-depth knowledge of Inorganic chemical products
We handle a wide range of inorganic chemicals such as lightweight calcium carbonate, active calcium carbonate, nanoscale ultrafine calcium carbonate, magnesium carbonate, aluminum hydroxide, and more, including barium sulfate, potassium sulfate, and sophisticated microsphere catalysts.
Expertise in Medicine, pesticides, and food
Our capabilities encompass a variety of substances, including Ampicillin toxin, L-phenylglycine intermediates, cefotaxime, vitamin B12, and vitamin C, along with plant extracts like ginkgo biloba leaves and essential food ingredients such as chocolate powder and starch.
Catering to Feed and fertilizer sectors
The versatility of our dryer supports a broad spectrum of products, including potassium carbonate, bio potassium fertilizer, protein feed, cellulose, and an array of grains and seeds for feed and fertilizer applications.
Comprehensive Technical Parameters:
Innovative Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is an illustrious leader in the sphere of manufacturing specialized drying equipment, granulating equipment, mixing machinery, crushing devices, dust removal systems, and transmission equipment, alongside a myriad of other high-caliber products. We pride ourselves in delivering bespoke equipment design, manufacture, and installation tailored to meet diverse industry needs.Our state-of-the-art products are extensively utilized across a broad spectrum of industries, including pharmaceuticals, chemicals, food and feed production, biological research, and electronics, establishing us as a versatile player in the market. Since our establishment, we have consistently offered exceptional pre-sale technical consultation and robust after-sales support to every esteemed customer. Upholding our core tenet of 'excellent quality, preferential pricing, and timely supply,' we abide by a business philosophy of 'honesty, pragmatism, and mutual success,' committed to delivering professional services and superior products.
With our professional technical team, we integrate cutting-edge industry technology and advanced business management models to proactively explore markets. We offer comprehensive technical exchanges, equipment manufacturing, installation and commissioning, technical training, and reliable post-sale tracking services, benefiting all sectors of society.
Equipped with sophisticated testing machinery, we warmly invite customers from all sectors to conduct material tests and inspect orders, ensuring complete satisfaction and peace of mind. We aim to collaborate with you hand in hand, fostering mutual benefit and a win-win partnership, as we strive together to craft a prosperous future!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Principle of Survival
Service Tenet: Reasonable pricing, timely delivery, and sincere service as the cornerstone of our growth
FAQ:
1. Where is your factory located?
Our prestigious company is proudly situated in the charming Zhenglu town, within the dynamic Tianning District of the industrious city of Changzhou.
2. How can I visit your factory?
A: You have the convenience of flying directly to either the illustrious Pudong or the bustling Shanghai Hongqiao International Airports. From there, embark on a swift high-speed train or a comfortable bus journey to Changzhou Railway Station, a mere 20 kilometers from our esteemed company. We will be delighted to warmly welcome and pick you up at the station.
If you are traveling within China, your journey can also start by flying to the convenient Changzhou Benniu Airport or Wuxi Airport. Alternatively, enjoy a train or bus ride to our vibrant city.
We extend a heartfelt invitation for you to visit our company at your convenience, where hospitality awaits.
3. What is the delivery time?
Our delivery timeline spans 10 to 60 days, tailored to the specific machine type, your preferred transportation mode, and the availability of essential parts, ensuring precise and timely delivery.
4. What is the quality warranty for your machines?
Our machines are assured to be brand new (or unused) and come with a robust 12-month quality guarantee. During this period, we are committed to offering complimentary maintenance and providing free spare parts for any machine quality issues.
5. What if the machine encounters issues after the warranty period?
In the event of machine malfunctions, we promptly offer expert technical advice and effective solutions. For wear-prone components, we ensure a long-term supply of premium quality parts to keep your operations smooth.
Services:
Pre-sale Service
We warmly invite our esteemed customers to our company for an engaging face-to-face discussion about your specific technical requirements, ensuring tailored solutions.
Sales Service
Our commitment extends to meticulously debugging the equipment in alignment with your precise technical data requirements. Our expert engineers will provide thorough training on equipment features and operational essentials, ensuring your equipment functions at peak performance.
The Adjuster
We are dedicated to offering comprehensive installation, commissioning, maintenance, and training services. Additionally, we supply vital technical information, equipment, software, and GMP certification materials. Our dedicated after-sales hotline is always available, and we proactively arrange annual customer visits to understand and address your evolving needs and operational challenges.
Quality Assurance
Our unwavering commitment to quality is demonstrated by our strict adherence to the ISO9001 quality system certification standards. We are dedicated to delivering cutting-edge technology with superior quality equipment that is safe, reliable, cost-effective, and easy to maintain.
Our comprehensive one-year equipment warranty includes parts from renowned brands. Should any quality issues like equipment failure or damage arise during this period, we offer complimentary repairs or replacements.
We envision and eagerly anticipate long-term, mutually beneficial partnerships with global partners. Let's collaborate for a successful and prosperous future together. Welcome.
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