Overview:
Centrifugal spray dryers harness the power of centrifugal atomizers to efficiently dry liquid materials. This method is a staple in industrial production, celebrated for its versatility in crafting powdery and granular products from solutions, emulsions, suspensions, and pumpable lake liquids. The process is ideal when stringent standards for particle size distribution, residual moisture content, bulk density, and particle shape are required.
Principle:
The centrifugal spray dryer's operational principle involves channeling air through a filter and heater into the top air distributor. This results in hot air spiraling uniformly into the dryer. The feed liquid is pumped from its tank to the centrifugal atomizer at the dryer's apex, creating minuscule mist droplets. Through contact with the hot air, rapid evaporation occurs, yielding a dry product in mere seconds. The finished product exits through the bottom of the drying tower and cyclone separator, while waste gas is expelled via a fan. Users can tailor heating, dust collection, and dust removal modes to their specific needs.
Structural Diagram:
Features:
1.The drying process is remarkably swift. Upon atomization, the material liquid's surface area expands significantly, enabling 95% - 98% of moisture to evaporate almost instantaneously within 5-15 seconds, showcasing the unique advantage of instantaneous drying.
2. The innovative air distribution system lessens equipment resistance, thereby enhancing the dryer's air handling efficiency.
3. The production process is streamlined, perfectly suited for continuous control production. Liquids with moisture content ranging from 40-90% are dried into powder in a single step, minimizing the need for additional crushing and screening processes, thus enhancing product purity.
4. This rapid drying capability makes it ideal for heat-sensitive materials, preserving the original color, fragrance, and flavor.
5. The end product boasts excellent dispersibility, fluidity, and solubility. Moreover, particle size, degree of looseness, and moisture content can be finely adjusted within a specified range.
Scope of application:
1. **Food Industry:** Our high-speed centrifugal spray dryer is perfect for creating high-quality products such as milk powder, tickle, cocoa milk powder, milk substitutes, pig blood powder, egg white (and yellow), and beyond.
2. **Foods and Plants:** Elevate your culinary creations with our technology, ideal for oats, chicken juice, coffee, instant tea, flavored meats, proteins, soy, peanut protein, hydrolysates, and more.
3. **Sugars:** Achieve optimal sweetness with our dryer in processing corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, among other sugary delights.
4. **Plastic Resins:** Our spray dryer is indispensable for producing AB, ABS emulsion, urea-formaldehyde resin, phenol formaldehyde resin, polyethylene, polyfluoride, ethylene, and many other essential plastic resins.
5. **Chemical Industry:** Experience unparalleled efficiency in drying sodium fluoride (potassium), basic dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid, amino acids, silica, and more.
6. Enhance your ceramics production with our equipment, suitable for alumina, ceramic tile material, magnesium oxide, talcum powder, and other ceramic materials.Ceramics: alumina, ceramic tile material, magnesium oxide, talcum powder, etc. .
Key points:
1. Proper contact between hot air and droplets is fundamental: When ample hot air flows into the spray drying chamber, considering the direction and angle, whether cocurrent, countercurrent, or mixed, ensures thorough heat exchange.2. **Atomization Excellence:** It's vital that our spray dryer's atomization system delivers uniform droplet size distribution, ensuring high-quality production rates.
3. **Optimized Design:** Our experience from producing nearly 1,000 sets of spray dryers has yielded invaluable data on tube angles and cone angles, which we are delighted to share.
3.Tube angle and cone angle design: we produce nearly 1,000 sets of spray dryer to obtain some experience data, can share with you.
Technical parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands as an expert in crafting top-tier drying equipment, granulating equipment, mixing apparatus, crushing machinery, dust removal systems, and transmission equipment. We pride ourselves on offering a diverse array of customized equipment solutions, tailored for design, manufacture, and installation to meet specific needs.Our products find extensive application across numerous industries including pharmaceuticals, chemicals, food production, animal feed, biotechnology, electronics, and many more. Since our establishment, we have been committed to delivering outstanding pre-sale technology support and after-sales tracking service to every client. True to our company's core values of "excellent quality, preferential price, timely supply", we uphold a business philosophy centered around "honesty, pragmatism, and a win-win approach", ensuring professional services and superior products for our clients.
Boasting a professional technical team, we seamlessly integrate cutting-edge industry technology with advanced business management models. Our proactive market exploration paves the way for technical exchanges, equipment manufacturing, installation and commissioning, technical training, and comprehensive product after-sales services for diverse sectors.
Equipped with state-of-the-art testing machines, we warmly invite clients from various fields to conduct material tests and rigorously inspect their orders. Standing shoulder to shoulder with you, our company is poised to foster mutual benefit and success, paving the way for a prosperous future!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Reasonable Price, Timely Delivery, Sincere Service for Development
FAQ:
1. **Where is your factory located?**
Changzhou Yuanze Drying Equipment Co., Ltd is proudly located in the vibrant town of Zhenglu, within the bustling Tianning District of Changzhou.
2. **How can I reach your factory?**
A: You can conveniently fly to either Pudong or Shanghai Hongqiao International Airport. From there, take a swift high-speed train or bus to Changzhou Railway Station, where we will warmly welcome you. Our facility is approximately 20km from Changzhou Railway Station.
If you are already in China, fly to Changzhou Benniu Airport or Wuxi Airport, or simply take a train or bus to our city. We eagerly await your visit.
We sincerely welcome you to our company at any time.
3. **What is the delivery time?**
Our delivery time ranges from 10 to 60 days, based on the type of machine, chosen transport mode, and parts availability, ensuring timely fulfillment of your order.
4. **What is the quality warranty?**
Our machines come with a 12-month guarantee of newness or non-use. Within this period, we offer complimentary maintenance and spare parts for any quality-related issues.
5. **What if the machine breaks after the warranty period?**
In the event of a malfunction, we promptly provide expert technical advice and solutions. For parts prone to wear, we commit to a long-term supply of superior quality replacements.
Services:
Pre-sale Service
We cordially invite our customers for a personal visit to discuss technical specifications and requirements in detail, ensuring bespoke solutions.
Sales Service
We meticulously oversee the equipment setup to align with the customer's technical data requirements. Our engineers provide comprehensive training on equipment features and operation, guaranteeing optimal performance.
The Adjuster
We proudly provide a comprehensive suite of services, including seamless installation, meticulous commissioning, ongoing maintenance, and detailed training. Our support extends to supplying relevant technical data, cutting-edge equipment, intuitive software, and essential GMP certification materials. To ensure unparalleled customer satisfaction, we have established a dedicated after-sales service hotline. Our team is committed to annual visits, eagerly gathering insights into your evolving needs and addressing any operational challenges you may encounter with your production equipment.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, excellence is not just a standard-it's a promise. We are devoted to adhering rigorously to ISO9001 quality system certification standards. Our pledge is to furnish you with state-of-the-art equipment that boasts advanced technology and superior quality. Rest assured, our equipment is not only safe and reliable but also cost-effective and simple to maintain.
Enjoy peace of mind with our one-year warranty period, during which all spare parts hail from renowned brands to guarantee exceptional performance. Should any quality issues such as equipment malfunctions or damage occur, we stand by you with complimentary repairs or replacements, ensuring your operations remain uninterrupted.
We eagerly anticipate forging long-term partnerships with collaborators around the globe, aiming to cultivate a landscape of mutually beneficial, win-win cooperation. We warmly welcome you to join us on this promising journey.
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