Description:
The belt dryer is an innovative continuous drying solution designed for efficient batch processing. Ideal for drying sheet, strip, and granular materials with excellent air permeability, it excels in applications such as dehydrated vegetables, catalysts, and Chinese herbal pieces, especially those with high moisture content but low permissible material temperatures. This series of dryers boasts rapid drying, high evaporation efficiency, and superior product quality. For paste materials from dehydrated filter cakes, drying can be achieved post granulation or strip formation.
Principle:
The material is uniformly distributed on the mesh belt by the feeder, employing a 12-60 mesh stainless steel design. Aided by a driving device, it journeys through the dryer, which comprises several units where hot air circulates independently. Special dehumidifying fans discharge a portion of the tail gas, while the exhaust is regulated by valves to control heat and moisture removal. The net belt moves at an adjustable speed aligned with material temperature needs, continuously delivering the dried product to the feeder. The system's flexibility is further enhanced with customizable cycle units and unit numbers tailored to individual requirements.
Our cutting-edge belt drying equipment ensures uniform material distribution from the hopper to the mesh belt, thanks to an advanced feeder system. The stainless steel wire mesh belt, typically 12-60 mesh, is driven by a robust transmission device, ensuring smooth movement through the dryer. This state-of-the-art dryer consists of multiple units, each with an independent hot air cycle, featuring strategic dehumidifying fans and precise control valves for optimal exhaust management. In the upper circulation unit, advanced air flow technology draws air from the circulating fan into the unit's lower chamber via side air ducts. This airflow is expertly heated by high-efficiency heaters and distributed evenly over the mesh belt, achieving a targeted jet flow that penetrates the material, facilitating superior heat and mass transfer. The lower temperature and moisture content gases are efficiently managed through control valves and exhaust systems. In the lower circulation unit, the airflow strategy is reversed, maintaining superior heat exchange and material drying. Our modular design allows for customizable configurations and unit quantities, tailored to individual user requirements.
Our innovative belt drying equipment is ideal for dehydrating vegetables, utilizing a strategic series of three equipment sets to form initial, intermediate, and final drying sections. In the initial section, materials with high moisture content benefit from thinner layers, accelerated running speeds, and elevated drying temperatures, sometimes exceeding 120°C. As the drying process advances, the final dry section allows for extended retention times-up to 6 times longer-and thicker material layers-up to 4 times thicker-ensuring thorough drying. For applications requiring material temperatures below 60°C, our system accommodates with dry gas temperatures of approximately 80°C. By employing a sophisticated multi-stage combination, our belt drier excels in delivering uniform drying performance across materials.
Structural Diagram:
Scope of Application:
Our drying equipment excels in processing sheet, strip, and granular materials with high air permeability. It is particularly effective for dehydrated vegetables and Chinese herbal pieces, especially those with high moisture content needing rapid and efficient drying. This series boasts swift drying speeds, high evaporation intensity, and exceptional product quality. For complex paste materials derived from dehydrated filter cakes, our system allows for granulation or rod shaping, enabling efficient drying of these challenging materials.
Features:
1. Our belt dryer minimizes vibration and impact, preventing material particle breakage, thus making it suitable for delicate materials that require gentle handling.
2. Versatile in function, our dryer not only excels in drying but also efficiently performs baking, burning, and curing operations, enhancing its utility across various applications.
3. The dry machine boasts a complex yet user-friendly structure, ensuring straightforward installation and long-term, reliable operation. Additionally, internal maintenance is simplified, allowing for easy troubleshooting and repairs.
4. Our system offers adjustable parameters, including air volume, heating temperature, material residence time, and feeding speed, enabling the customization of the drying process for optimal results.
5. With a flexible configuration, our equipment can be enhanced with optional mesh belt flushing systems and material cooling systems, catering to diverse processing needs.
6. Our design maximizes air recycling, significantly boosting energy efficiency, making it an eco-friendly choice for sustainable operations.
7. A unique air distribution device ensures evenly distributed hot air, guaranteeing consistent product quality across batches.
8. The heat source versatility includes options such as steam, heat conduction oil, electricity, or coal (oil) stoves, allowing for tailored heating solutions based on operational needs.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. specializes in crafting a diverse array of state-of-the-art drying, granulating, mixing, crushing, dust removal, and transmission equipment. We proudly offer a comprehensive range of custom non-standard equipment designs, meticulous manufacturing, and seamless installation to meet your specific needs.
Our superior products find widespread application in the pharmaceutical, chemical, food, feed, biology, electronics, and other dynamic industries.
Since our establishment, we have consistently provided exceptional pre-sale consultations and thorough after-sale tracking services, staying true to our mission of 'excellent quality, preferential price, timely supply.' Embracing the business philosophy of 'honesty, pragmatism, win-win,' we are committed to delivering top-notch services and premium products to our valued customers.
Boasting a professional technical team, we integrate cutting-edge industry technology with advanced business management practices. We actively explore market opportunities to offer technical exchanges, equipment manufacturing, installation and commissioning, technical training, and comprehensive after-sales tracking services to all sectors of society.
With our fully equipped testing machines, we warmly invite customers from all industries to conduct material tests and inspect orders, ensuring unparalleled quality and satisfaction.
Join us as we work collaboratively towards mutual benefit and win-win outcomes, creating a brighter future together!
Business Policy: Built on Integrity, Anchored in Credibility, Sustained by Quality
Service Tenet: Competitive Pricing, Prompt Delivery, Genuine Service for Continuous Growth