Overview:
The Energy-efficient Double Cone Rotary Vacuum Drier embodies a sophisticated synergy of mixing and vacuum drying technologies. The process involves placing the material within a hermetically sealed cylinder where it undergoes continuous heating. Utilizing a vacuum system, moisture diffuses from the material's interior to its surface, propelled by pressure or concentration gradients. As water molecules gain kinetic energy and overcome intermolecular forces, they are efficiently removed by a vacuum pump, achieving a seamless separation from the solid matrix.
Features:
- In the realm of vacuum drying, the cylinder pressure remains below atmospheric levels, minimizing gas density and oxygen content. This environment is ideal for drying oxidation-prone substances, significantly reducing the risk of bacterial contamination.
- A key advantage of vacuum drying is its ability to vaporize moisture at low temperatures, thanks to the proportionality between vaporization temperature and steam pressure. This makes it particularly suited for producing heat-sensitive pharmaceutical materials.
- Vacuum drying effectively eliminates surface hardening, a common problem due to internal and surface pressure discrepancies in materials. Our technology ensures that surface hardening does not occur.
- Thanks to a minimal temperature gradient within the material, vacuum drying facilitates self-driven moisture movement and collection via reverse osmosis, effectively mitigating losses often experienced with hot air drying methods.
Structural Diagram:
Principle:
The Double Cone Drier operates with a unique design-a rotating double-cone tank. Under vacuum, steam or hot water is introduced into the jacket to heat the tank. The heat absorbed by the wet material prompts evaporation, with vapor being evacuated through a vacuum exhaust system. This vacuum environment, combined with the tank's rotation, ensures constant material movement and accelerates drying, optimizing efficiency and ensuring uniform results.
Impact Factors:
- The condition of the dried material plays a crucial role in the overall efficiency of the process. Factors such as the material's shape, size, and stacking method, along with its inherent properties like moisture content, density, and viscosity, are of paramount importance. To enhance the vacuum drying speed, you can consider elevating the initial temperature of the material, engaging in pre-treatment after vacuum filtration, and reducing the moisture content beforehand.
- Achieving a higher degree of vacuum is generally favorable for vaporizing water at lower temperatures. However, it can impede heat conduction, thus impacting the heating effect on the materials. To boost drying efficiency, one must evaluate the vacuum level in accordance with the material's characteristics. Typically, maintaining a vacuum of no less than 104Pa is recommended.
Applicable Scope:
This advanced machine is meticulously designed for vacuum drying and mixing of powder and granular materials across various industries, including medicine, food, and chemicals. It particularly excels in handling materials with the following requirements:
1. Materials sensitive to high temperatures, which cannot endure such conditions;
2. Materials that are prone to oxidation or pose hazardous risks;
3. Materials that necessitate the efficient recovery of solvents and toxic gases;
4. Materials needing extremely low residual volatile content;
5. Materials requiring thorough and consistent mixing for optimal results.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a leading specialist in the manufacture of premium drying, granulating, mixing, crushing, dust removal, and transmission equipment. Our impressive portfolio also includes custom-designed non-standard equipment solutions, tailored to meet diverse industrial needs through expert manufacturing and installation services.Our state-of-the-art products find extensive applications across a broad spectrum of industries, including pharmaceutical, chemical, food, feed, biology, electronics, and beyond. Since its inception, our company has been dedicated to providing exceptional pre-sale technology consultation and post-sale tracking services to every customer. We uphold our core tenet of 'excellent quality, preferential pricing, timely supply,' and adhere to a business philosophy rooted in 'honesty, pragmatism, and win-win outcomes.' Our commitment to professional service and outstanding products underscores our customer-first approach.
Driven by a team of seasoned industry professionals, our company integrates cutting-edge technology with advanced business management models to remain at the forefront of market exploration. We offer comprehensive technical exchanges, equipment manufacturing, installation, commissioning, technical training, and product after-sales tracking services to various sectors.
Equipped with advanced testing machines, we warmly invite customers from all walks of life to conduct material tests and inspect orders, ensuring transparency and quality at every step. Our company is eager to collaborate with you. Together, we can forge a future of mutual benefit and success!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Reasonable Pricing, Timely Delivery, Sincere Service for Development
Qualification Certificate:
FAQ:
1. Where is your factory located?
Our esteemed company is nestled in the scenic town of Zhenglu, within the thriving Tianning District of Changzhou.
2. What is the best way to visit Your Factory?
A: Fly directly to Pudong or Shanghai Hongqiao International Airport, then opt for a high-speed train or bus to Changzhou Railway Station. We are delighted to offer a pick-up service from there, as our factory is conveniently located just about 20km away.
If you are traveling within China, consider flying to Changzhou Benniu Airport or Wuxi Airport, or taking a train or bus to our vibrant city.
We extend a warm and cordial invitation to visit our company at your convenience.
3. What is the Delivery Timeframe?
Delivery spans between 10 to 60 days, contingent on the machine type, chosen mode of transportation, and parts availability, ensuring a tailored approach for every order.
4. How do you assure quality warranty?
Our machines are guaranteed to be brand new (or unused) for a full 12 months. Within this warranty period, we provide complimentary maintenance for machine quality issues and offer free spare parts to ensure smooth operation.
5. What if the machine encounters issues post-warranty?
In case of machine malfunction, we promptly offer technical advice and solutions. We commit to supplying high-quality parts for components prone to wear, ensuring enduring performance.
Services:
Pre-sale service
We cordially invite our clients to visit, engaging in direct dialogue about technical specifications and needs.
Sales service
Our team takes responsibility for calibrating the equipment to meet the customer's specified technical data. Our expert engineers will meticulously train clients on the equipment's features and operational nuances, guaranteeing peak performance.
The Adjuster
Offering comprehensive services in installation, commissioning, maintenance, and training; we supply pertinent technical data, equipment, software, and GMP certification materials. We have established a dedicated after-sales service hotline and annually visit clients to better understand their evolving needs and address any operational challenges faced with our equipment.
Quality Assurance
Our esteemed company, Changzhou Yuanze Drying Equipment Co., Ltd, is passionately dedicated to the rigorous adherence to ISO9001 quality system certification standards. We pledge to furnish you with cutting-edge equipment that boasts advanced technology and superior quality. Our Double cone rotary vacuum drying equipment with advanced temperature control is engineered to be safe, dependable, and remarkably affordable. Furthermore, it offers ease of maintenance, making it an optimal choice for your drying needs.
We provide a comprehensive one-year warranty for our equipment, ensuring peace of mind with every purchase. All spare parts utilized in our products are sourced from prestigious brands. During the warranty period, should any quality issues such as equipment malfunction or damage arise, our company is committed to offering prompt repairs or replacements at no extra charge, upholding our promise of excellence and reliability.
We warmly invite and look forward to fostering long-term partnerships with collaborators globally. Our aim is to establish mutually beneficial and win-win cooperation, ensuring sustained success and growth for all parties involved. Welcome to join us on this exciting journey.
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