Advanced Continuous Disc Dryer for Chemical and Food Processing

Product Description

Description:
The disc continuous dryer is an efficient conductive continuous drying equipment. Its unique structure and working principle determine its high thermal efficiency, low energy consumption, small footprint, simple configuration, convenient operation and control, and good operating environment.

Operational Principle:
Wet materials are continuously added from the feeder to the first layer drying plate on the upper part of the dryer, and the rake arm with rake blades rotates to continuously flip the materials. The material flows through the surface of the drying tray along an exponential spiral. The material on the small drying tray is transferred to the outer edge and falls to the outer edge of the large drying tray below. On the large drying tray, the material moves inward and falls into the next layer of small drying tray from the middle feeding port. The large and small drying plates are arranged alternately up and down, allowing materials to continuously flow through the entire dryer.
The hollow drying plate is filled with heating medium, which includes saturated steam, hot water, thermal oil, and high-temperature molten salt. The heating medium enters from one end of the drying plate and exits from the other end. The dried material falls from the last layer of drying tray to the aggregate tray, and is finally transported by the rake blades to the discharge port for discharge. Moisture overflows from the material and is discharged through the dehumidification port located on the top cover. The moisture in the vacuum disc dryer is extracted through the vacuum port located on the top cover. The dry materials discharged from the bottom layer can be directly packaged. By adding auxiliary equipment such as finned heaters, solvent recovery condensers, bag filters, pre dryers, and induced draft fans, the production capacity of drying can be improved. Drying paste like and heat sensitive materials can easily recover solvents, and heating, cooling, calcination, sublimation, pyrolysis, and reaction operations can be carried out.

Structural Diagram:
Features:
Easy to regulate
By adjusting the thickness of the material layer, spindle speed, number of rake arms, rake blade type and size, the drying process can be optimized.
Each layer of drying tray can be separately fed with cold and hot media to cool or heat the materials, accurately and easily controlling the material temperature.
Accurately adjust the residence time of materials.
The material has a single flow direction, no backmixing phenomenon, and is dried evenly without the need for mixing.
easy operation 
The driving and parking operation of the dryer is very simple.
After stopping the feeding, the material scraper can quickly empty the material inside the dryer.
The special large-sized inspection door mirror allows for careful cleaning and observation of the equipment inside.
Low energy consumption
The material layer is very thin, the spindle speed is low, and the material conveying system requires less power and consumes less electricity.
Drying through heat conduction has high thermal efficiency and low energy consumption.
environment protection
Atmospheric pressure type: The airflow velocity inside the equipment is low, and the humidity inside the equipment is high and low, making it difficult for dust to float to the top of the equipment. Therefore, the exhaust gas discharged from the top dehumidification outlet contains almost no dust.
Sealed type: equipped with a solvent recovery device, it can conveniently recover organic solvents from moisture carrying gases. The solvent recovery device is simple and has a high recovery rate. For flammable, explosive, toxic, and oxidizable materials, protective gas can be used as a moisture carrying gas for closed-loop circulation, ensuring safe operation. Especially suitable for drying flammable, explosive, and toxic materials.
Vacuum type: a disc dryer operated under vacuum, especially suitable for drying thermosensitive materials.
Easy to install
The dryer is manufactured as a whole and transported as a whole. It only needs to be lifted and positioned, making installation and positioning very easy.
Due to the dry tray layout and vertical installation, even if the drying area is large, the footprint is very small.

Application Area:
Organic chemical products
Organic chemical raw materials and intermediates include polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, nitroanthraquinone, para aminophenol, melamine, cyanuric acid, para aminobenzenesulfonic acid, antioxidant 168, naphthol As, stearate, aniline, nitroaniline, dipentaerythritol, chlorinated paraffin, calcium formate, triethylenediamine, sodium benzenesulfonate, isophthalic acid, sodium dimethyl pentasulfonate, thiourea, oil soluble aniline black dye, acid black dye, etc.
Inorganic chemical products
Lightweight calcium carbonate, active calcium carbonate, nanoscale ultrafine calcium carbonate, magnesium carbonate, aluminum hydroxide, white gray black, strontium carbonate, barium carbonate, potassium carbonate, lithopone, sodium hydroxides, barium sulfate, potassium sulfate, microsphere catalysts, magnesium hydroxide, copper sulfate, nickel sulfate, nickel ammonium nickel sulfate, sodium molybdate, sodium chloride, cryolite, iron oxide red, lithium hydroxide, nickel hydroxide, zirconium hydroxide, calcium phosphate, sulfur, etc.
Medicine, pesticides, food
Ampicillin toxin, Deng salt, L-phenylglycine and intermediates, cefotaxime, ceftriaxone, acetaminophen, cimetidine, vitamin B12, vitamin C, medicinal salt, medicinal aluminum hydroxide, medicinal magnesium metasilicate, caffeine, tea, flower extract, ginkgo biloba leaves, chocolate powder, starch, corn germ and other raw materials and pharmaceutical intermediates.
Feed and fertilizer
Potassium carbonate, bio potassium fertilizer, protein feed, feed chloramphenicol, mycelium, bran, distiller's grains, grains, seeds, herbicides, cellulose, feed calcium hydrogen phosphate, etc.


Technical Parameters:




Product Presentation:

Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. specializes in the production of drying equipment, granulatingequipment, mixing equipment, crushing equipment, dust removal equipment, transmission equipment, dryingequipment and other products, providing a variety of non-standard equipment design, manufacture and installation.Products are widely used in pharmaceutical, chemical, food, feed, biology, electronics and other industries. Since itsinception, the company has provided excellent pre-sale technology and after-sale tracking service to everycustomer, adhering to the company's tenet of "excellent quality, preferential price, timely supply", abiding by thebusiness ohilosophy of "honesty, praamatism, win-win", providing professional services and excellent products tocustomers.

 

The company has a professional technical team, integrating the industry's cutting-edge technology and advancedbusiness management model, actively explore the market, to provide technical exchanges, equipmentmanufacturing, instaation and commissioning, technical training and product after-sales tracking services to alsectors of society.

 

The company is eguipped with testing machines, Customers from allwalks of life are welcome to carry out materiatests and inspect orders. Our company will work hand in hand with you, mutual benefit and win-win, create the future!

 

Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle

Service tenet: reasonable price,timely delivery, sincere service for development
 

 FAQ:

1.Where is your factory?
Our company is located in Zhenglu town, Tianning District, Changzhou.

2.How can I get to Your Factory?
A: You can fly directly to Pudong or Shanghai Hongqiao International Airport, then take a high-speed train or bus to Changzhou Railway Station, then we can pick you up in Changzhou Railway Station for our company. My company is about 20km from Changzhou Railway Station.
If you are in China, you can fly to Changzhou Benniu Airport or Wuxi Airport, or you can take a train or bus to our city.
We sincerely welcome you to our company at any time.

3.Delivery Time?
The delivery time is 10-60 days and will vary according to the type of machine, the mode of transportation chosen and the availability of the parts.

4.What is the quality warranty?
The machine is guaranteed to be new (or unused) for a period of 12 months. During this period, the seller will provide free maintenance due to machine quality and free spare parts.

5.What if the machine breaks after the warranty period?
When the machine failure, we will immediately provide you with technical advice and solutions. For those parts that are easy to wear, we guarantee a long-term supply of high-quality parts.



Services:
Pre-sale service
We invite our customers to visit our company and have a face-to-face conversation about the technical requirements.

Sales service
Responsible for debugging the equipment according to customer's requirements for various technical data. Our engineers will train our customers on equipment characteristics and operating points to ensure that the equipment is operating in optimum conditions.

The Adjuster
We provide installation, commissioning, maintenance and training services; provide relevant technical information, equipment, software and GMP certification materials; set up after-sales service hotline, arrange staff to visit customers every year, know more about customer requirements, such as operational issues in the production of customer equipment.

Quality Assurance
Our company is committed to the strict implementation of ISO9001 quality system certification standards, commitment to provide us with new equipment. Advanced Technology, good quality. The equipment is safe and reliable, affordable and easy to maintain.
The warranty period of the equipment is one year, and all the spare parts are selected from well-known brands. During the warranty period, the company can repair or replace the equipment free of charge when there are quality problems such as equipment failure and damage.

We look forward to long-term cooperation with partners around the world to establish mutually beneficial and win-win cooperation. Welcome.