Company Introduction:
At Changzhou Yuanze Drying Equipment Co., Ltd., we are pioneers in crafting state-of-the-art drying, granulating, mixing, crushing, dust removal, and transmission equipment. Our expertise lies in the design, manufacture, and installation of a vast array of tailor-made solutions built to exceed expectations and meet the unique demands of various industries.
Our exceptional products find applications in diverse sectors, including pharmaceuticals, chemicals, food, feed, biology, electronics, and beyond, showcasing our versatility and commitment to quality.
From our inception, we have been dedicated to delivering outstanding pre-sale technical guidance and comprehensive after-sale tracking services. Our steadfast commitment to 'excellent quality, preferential pricing, and timely delivery' reflects our business philosophy of 'honesty, pragmatism, and win-win solutions,' ensuring unparalleled services and superior products for our valued customers.
With a team of seasoned technical experts, we blend cutting-edge industry technology with advanced business management models to explore new markets actively. We offer extensive technical exchanges, innovative equipment manufacturing, meticulous installation and commissioning, strategic technical training, and diligent product after-sales tracking, serving all sectors of society with excellence.
Equipped with state-of-the-art testing machinery, we invite customers from all industries to conduct material tests and inspect orders, ensuring a perfect fit for their specific needs.
Join us as we collaborate for mutual growth and shared success. Together, let's create a prosperous future!
Business Policy: Building on the bedrock of Integrity, prioritizing Credit as Supreme, and upholding Quality as the cornerstone of Survival.
Service Tenet: Delivering value through reasonable pricing, timely deliveries, and sincere service as a catalyst for development.
Description:
The DW Series Efficient Mesh Belt Dryer is a state-of-the-art continuous drying solution, perfect for batch production. Designed to dry sheets, strips, and granular materials with excellent air permeability, it is ideal for applications such as dehydrated vegetables, catalysts, and Chinese herbal pieces, especially where high water content and sensitive temperatures are involved. This dryer series boasts rapid drying speeds, high evaporation intensity, and superior product quality. For paste-like materials from dehydrated filter cakes, it provides effective drying post-granulation or strip-making.
Principle:The drying process begins as materials are uniformly distributed on the mesh belt by the feeder. Utilizing a 12-60 mesh stainless steel configuration, the belt is meticulously driven through the dryer. The system comprises multiple units, each with independent hot air circulation. A specialized dehumidifying fan expels part of the tail gas, while a regulating valve manages exhaust for optimal heat, drying, and moisture removal. The belt's slow movement is adjustable to match material temperature needs, ensuring continuous delivery of dried products into the feeder. Flexible configurations of up and down cycle units cater to user requirements, allowing customization of unit numbers to meet specific demands.
In the sophisticated process of drying, the material is initially deposited into a hopper and spread uniformly across a meticulously crafted mesh belt by an adept feeder. This mesh belt, forged from 12-60 mesh stainless steel wire, is propelled by a robust transmission system as it meanders through the dryer, which is constructed of multiple units to optimize drying efficiency. Each unit operates with an independent hot air cycle, enhancing the drying process by allowing only a portion of exhaust gases to escape through a specialized dehumidifying fan, while the remaining gases are regulated via a control valve. In the upper circulation unit, air from an efficient circulating fan is channeled into the lower chamber through a side air duct, ascending through a heater, and then is artfully distributed by a distributor, transforming into a concentrated jet flow that permeates the mesh belt and the material it supports, proceeding into the upper chamber. This elegant process facilitates a seamless heat and mass transfer, interlinking the upper chamber with the air duct and fan inlet. The cycle primarily retains gas, albeit a fraction, now cooler and laden with moisture, is expelled through an exhaust system comprised of a large pipe, control valves, and a moisture fan. Conversely, the lower circulation unit draws air from the fan into the upper chamber, utilizing a heat exchanger for downward warming before it traverses through the material layer into the lower chamber. This lower chamber synergizes with the fan through a side air duct and return duct, perpetuating most gas in a continuous cycle while releasing a portion. Flexibility is at the heart of design, allowing adaptable unit configurations and quantities based on user preference, ensuring unparalleled customization.
Designed with versatility and efficiency in mind, this equipment excels in dehydrating vegetables, often orchestrated in a triple series to create a progressive drying sequence consisting of an initial dry section, intermediary section, and culminating in the final dry section. During the preliminary drying phase, the material, characterized by high moisture and low permeability, is treated with a thinner layer, accelerated speed, and elevated temperatures to counteract its resistance. Impressively, drying gases can reach temperatures soaring above 120°C in this phase. As the process transitions to the final dry section, the material's retention time is exponentially increased, up to 3-6 times longer than its initial phase, and the material's thickness is amplified to 2-4 times. To adhere to the material's temperature threshold of 60°C, drying gases near 80°C are employed. By leveraging a multi-stage combination, the belt dryer optimizes its performance, ensuring a more uniform and thorough drying process.
Structural Diagram:
Scope of application:
Engineered with precision, this dryer is adept at drying sheet, strip, and granular materials with commendable air permeability. It shines particularly in processing dehydrated vegetables and Chinese herbal pieces that are burdened with high moisture content and require high temperatures. This cutting-edge series of dryers offers remarkable attributes such as rapid drying speeds, intensified evaporation rates, and unparalleled product quality. Paste-like materials, derived from dehydrated filter cakes, can also be accommodated by converting them into granules or rod shapes before drying, showcasing its versatility and adaptability.
Features:
1. The belt dryer's gentle handling of material ensures minimal vibration and impact, safeguarding the integrity of material particles and preventing them from being crushed. This makes it ideal for drying delicate materials that must remain intact.
2. This versatile dryer not only excels at drying materials but can also adeptly manage baking, burning, or curing processes, extending its utility beyond conventional drying.
3. The dryer's intricate yet efficient structure facilitates straightforward installation and sustained long-term operation. In the rare event of malfunction, easy access for maintenance within the unit ensures seamless operation restoration.
4. A highly adjustable system allows precise control over the air volume, heating temperature, material residence duration, and feeding speed, enabling users to achieve the optimal drying effect tailored to their specific needs.
5. The equipment's flexible configuration permits the inclusion of a mesh belt flushing system and a material cooling system, augmenting its versatility and functionality.
6. Leveraging advanced recycling techniques, the system ensures that most air is recycled, significantly enhancing energy efficiency and sustainability.
7. Featuring a unique air distribution device, this dryer guarantees an even distribution of hot air, ensuring consistent product quality throughout the drying process.
8. The heat source options are diverse and adaptable, including steam, heat conduction oil, electricity, or a coal (oil) stove, allowing users flexibility in selecting their preferred energy source.
Technical Parameters:
Product Presentation:
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