Overview:
A centrifugal spray dryer employs a centrifugal atomizer to dry liquid materials, an essential process now widely adopted in industrial production. Spray drying emerges as a preeminent solution in the liquid forming and drying sectors, adept at fabricating powders and granules from solutions, emulsions, suspensions, and pumpable liquid raw materials. This method excels when strict standards for particle size distribution, residual moisture, bulk density, and particle form must be met.
Principle:
The centrifugal spray dryer's operation begins as air is filtered and heated, then channeled into the dryer via an air distributor at the top. Here, hot air swirls uniformly throughout the dryer. Simultaneously, the feed liquid is pumped from its tank, filtered, and atomized into a fine mist. As this mist interacts with the hot air, rapid evaporation occurs, culminating in dried product formation in mere moments. Final products exit from the bottom of the drying tower and cyclone separator, while exhaust is dispelled by the fan. Users can customize heating and dust collection modes to suit specific requirements.
Structural Diagram:
Features:
1.Experience unmatched drying velocity as atomized material surfaces swell in the hot air flow, enabling instant evaporation of 95% - 98% moisture. This process, completing in just 5-15 seconds, embodies the essence of instantaneous drying.
2. Our innovative air distributing mechanism minimizes equipment resistance while enhancing the efficiency of the dryer's air handling system.
3. Simplified production process affords continuous control, seamlessly transforming liquids with 40-90% moisture content into powder in a single drying step, reducing the need for crushing and screening, thereby enhancing product purity.
4. Swift drying processes suit heat-sensitive materials, preserving their inherent color, fragrance, and taste, thus maintaining quality and integrity.
5. Products boast exceptional dispersibility, fluidity, and solubility, with adjustable particle size, looseness, and moisture content, finely tuning them to specific demands.
Scope of application:
1. Food Industry: Our precision centrifugal spray drying equipment is perfect for transforming a variety of delicate food items into powder form. Ranging from milk powder, tickle, and cocoa milk powder to milk substitutes, pig blood powder, and egg whites (both yolk and white), our technology ensures purity and quality in every particle.
2. Foods and Plants: Experience unparalleled processing for products such as oats, chicken juice, coffee, and instant teas. Whether it's to capture the essence of flavored meats, refine proteins, soy, peanut protein, or enhance hydrolysates, our equipment excels in preserving flavor and nutritional integrity.
3. Sugars: Our spray drying technology is adept at converting liquid sugars like corn syrup, corn starch, and glucose into fine, easily-soluble powders. It expertly handles pectin, maltose, and potassium sorbate, maintaining stability and sweetness in every granule.
4. Plastic Resins: Specially crafted for the plastics industry, our equipment transforms resin solutions into consistent powders. Whether dealing with AB, ABS emulsions, urea-formaldehyde, phenol formaldehyde resins, polyethylene, polyfluoride, or ethylene, achieve precision and uniformity with every batch.
5. Chemical Industry: Dive into a world of precision with our equipment that handles an array of chemical compounds. From sodium fluoride (potassium) and basic dye pigments to dye intermediates, compound fertilizers, and formaldehyde silicic acid, our systems ensure effective processing. Catalysts, sulfuric acid, amino acids, and silica are also seamlessly transformed.
6.Ceramics: Offering unmatched quality in converting ceramic materials like alumina, ceramic tile material, magnesium oxide, and talcum powder, our equipment ensures a flawless finish and superior product integrity.
Key Points:
1.Contact Between Hot Air and Droplets: Achieve optimal heat exchange by precisely managing the direction and angle of hot air as it flows into the spray drying chamber. Whether cocurrent, countercurrent, or mixed, our system ensures comprehensive contact and superior heat transfer with droplets.
2. Atomization: The hallmark of our spray dryers is their capability to deliver uniform droplet size distribution. This key feature is integral to maintaining a high-qualified rate, ensuring consistent quality and performance.
3. Tube Angle and Cone Angle Design: Our extensive experience, drawn from producing nearly 1,000 sets of spray dryers, equips us with valuable data. We are ready to share this expertise to enhance your production process.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands at the forefront of innovation and expertise in the manufacturing of premium drying, granulating, mixing, crushing, dust removal, and transmission equipment. Our offerings also extend to create bespoke, non-standard equipment, tailored to precise specifications with meticulous design, manufacture, and installation services.Our advanced products find their essential applications across a multitude of industries including pharmaceuticals, chemicals, food processing, animal feed, biotechnology, electronics, and many more. Since our establishment, we have been committed to delivering superior pre-sale consultation and comprehensive after-sale tracking services to every valued customer. We live by our guiding principles of 'excellent quality, preferential pricing, and timely delivery.' Anchored in our business philosophy of 'honesty, pragmatism, and mutual gains,' we are devoted to offering unparalleled professional services and top-tier products.
Our highly skilled technical team incorporates cutting-edge industry technologies and advanced business management models to actively explore and serve the market. We are dedicated to providing technical exchanges, expert equipment manufacturing, proficient installation and commissioning, thorough technical training, and reliable product after-sales services to all societal sectors.
Our facilities are equipped with state-of-the-art testing machinery, and we warmly invite clients from every industry to conduct material tests and inspect their orders with us. Together, let's embark on a journey of mutual growth and triumph, crafting a prosperous future!
Business Policy: Integrity as our Core, Credit as our Pinnacle, Quality as our Lifeline.
Service Tenet: Competitive Pricing, Timely Deliveries, and Genuine Service as the Cornerstones for Progress.
FAQ:
1. Where is your factory located?
Our esteemed factory is nestled in the vibrant Zhenglu town, Tianning District, Changzhou, a hub of innovation and production excellence.
2. How can I reach your factory?
A: Travel in comfort! Fly directly to Pudong or Shanghai Hongqiao International Airport, then hop on a high-speed train or bus to Changzhou Railway Station. We'll be delighted to pick you up from there. Our facility is conveniently located just 20km from the railway station.
Alternatively, if you're already in China, fly to Changzhou Benniu Airport or Wuxi Airport, or simply take a train or bus to our vibrant city. We look forward to welcoming you and providing a personal tour.
Your visit is highly anticipated, and we warmly invite you to explore our company and see our cutting-edge technology firsthand.
3. What is the typical delivery time?
Our delivery time ranges from 10 to 60 days, meticulously tailored to the specific machine type, mode of transportation, and part availability, ensuring timely and efficient service.
4. What quality warranty do you offer?
We stand by the quality of our machines, guaranteeing them to be new (or unused) for 12 months. During this period, we offer complimentary maintenance for any machine quality issues and provide free spare parts to ensure continuous operation.
5. How do you handle machine issues post-warranty?
Should any issues arise after the warranty period, we promptly offer technical advice and solutions. For parts prone to wear, we assure a long-term supply of high-quality replacements, minimizing downtime and maintaining efficiency.
Services:
Pre-sale Service
We extend a warm invitation to our customers for a personal visit to our company. Engage in insightful face-to-face discussions on technical requirements to tailor solutions precisely to your needs.
Sales Service
Our commitment extends beyond the sale. We ensure equipment meets your technical specifications through thorough debugging. Our expert engineers provide comprehensive training on equipment features and operating protocols, ensuring optimal performance and satisfaction.
The Adjuster
At Changzhou Yuanze Drying Equipment Co., Ltd, we are dedicated to offering an extensive range of services designed to maximize the efficiency and longevity of your equipment. Our comprehensive suite of services includes expert installation, thorough commissioning, ongoing maintenance, and specialized training services. To ensure your complete satisfaction, we supply all essential technical documentation, cutting-edge equipment, software solutions, and GMP certification materials. We have established a dedicated after-sales service hotline to promptly address any concerns. Additionally, our proactive approach includes arranging annual visits from our skilled team members to better understand your evolving needs and address any operational challenges you may encounter in your production processes.
Quality Assurance
At the core of our operations is an unwavering commitment to quality, as evidenced by our strict adherence to the prestigious ISO9001 quality system certification standards. At Changzhou Yuanze Drying Equipment Co., Ltd, we proudly stand behind our promise to deliver state-of-the-art equipment that epitomizes technological advancement and excellence. Our products are designed to be safe, dependable, and user-friendly while being economically accessible and easy to maintain. You can trust our equipment to consistently perform at the highest levels of safety and reliability.
Our equipment comes with a comprehensive one-year warranty, ensuring peace of mind and top-notch performance for your operations. We meticulously select all spare parts from renowned brands to ensure optimal quality and compatibility. Within the warranty period, Changzhou Yuanze Drying Equipment Co., Ltd is committed to providing prompt repair or replacement of equipment free of charge in the unlikely event of a defect or malfunction. Experience the assurance of continuous, high-quality performance with our reliable solutions.
We warmly invite partners from around the globe to embark on a journey toward long-term, fruitful collaboration. At Changzhou Yuanze Drying Equipment Co., Ltd, we believe in fostering partnerships that are mutually beneficial and drive success for all involved. We welcome you to explore the endless possibilities of a win-win collaboration with us.
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