Description:
The DW Series Professional Mesh Belt Dryer represents the pinnacle of continuous drying technology for batch productions. It adeptly handles sheet, strip, and granular materials with high air permeability, making it an ideal choice for dehydrated vegetables, catalysts, and Chinese herbal pieces. It excels in processing materials with high water content without compromising on temperature sensitivity, delivering rapid drying, heightened evaporation intensity, and superior product quality. For paste materials like dehydrated filter cake, granulating or strip-forming ensures optimal drying results.
Principle:
Meticulously engineered, the dryer ensures materials are uniformly distributed across the mesh belt via a precise feeder system. Utilizing 12-60 mesh stainless steel, the mesh belt seamlessly advances within the dryer, powered by a sophisticated driving mechanism. Composed of several units, each conducts independent hot air circulation, while a specialized dehumidifying fan efficiently expels tail gas. The exhaust is finely tuned through a regulating valve, ensuring optimal heat, moisture removal, and drying conditions. With an adjustable running speed tailored to material temperature, the system allows finished products to smoothly transition into the feeder. Its flexible up-and-down cycle units and customizable unit count cater to specific user requirements with exceptional adaptability.
Discover unparalleled efficiency as the DW Series Professional Mesh Belt Dryer elevates the drying process to an art form. The material starts its journey in the hopper, where it is meticulously spread onto a 12-60 mesh stainless steel wire mesh belt by a precision feeder. This belt glides seamlessly through the dryer, powered by a robust transmission system. The dryer is a marvel of engineering, featuring multiple independent units, each with its own hot air circulation. Part of the exhaust is expertly extracted via a specialized dehumidifying fan, with intricate control valves managing exhaust flow. Within the upper circulation unit, air is drawn from a circulating fan, ushered into the lower chamber through a side air duct. This air undergoes an upward transformation via heater 7, becomes a powerful jet flow courtesy of distributor 6, and penetrates the mesh belt, interacting with the material as it ascends to the upper chamber. The drying mastery lies in the hot air's journey through the material layer, facilitating an exquisite heat and mass transfer process. The upper chamber connects seamlessly to the fan inlet through the air duct, while most of the gas is recirculated, with some cooler, moisture-laden air efficiently discharged. In the lower circulation unit, the air's journey begins in the upper chamber, descending through a heat exchanger, passing through the material layer into the lower chamber, then recycling through side and return air ducts. Tailored to perfection, the up and down loop units can be customized to meet specific user needs, offering flexibility in the number of units.
Embark on a journey of superior dehydration with our advanced drying technology, specifically designed for vegetable processing. The system employs a trifecta of equipment sets, ingeniously arranged in series to orchestrate the initial, intermediate, and final drying phases. In the initial phase, high moisture content poses a permeability challenge, prompting the use of a thinner material layer, a swifter conveyor speed, and elevated drying temperatures that can soar to an impressive 120°C or beyond. As the drying process progresses to the final phase, the material's retention time extends to 3-6 times that of the initial phase, with thickness doubling or even quadrupling. For materials requiring temperatures not to exceed 60°C, a controlled 80°C drying gas can work wonders. This multi-stage combination strategy not only enhances the belt dryer's performance but also ensures uniform drying excellence, setting new standards in dehydration efficiency.
Structural Diagram:
Scope of application:
Unleash the power of tailored drying with the DW Series Professional Mesh Belt Dryer, expertly crafted for sheet, strip, and granular materials boasting excellent air permeability. This innovative dryer is particularly adept at transforming dehydrated vegetables and Chinese herbal pieces, rich in moisture and requiring precise temperature control. Experience rapid drying speeds, remarkable evaporation intensity, and superior product quality, distinctively suited for dehydrated filter cake materials. Transform potential into perfection by first granulating or rod-forming paste materials, paving the way for efficient and effective drying.
Features:
1. Experience gentle handling with minimal vibration and impact on materials, ensuring particle integrity and ideal for drying delicate materials that must remain uncrushed.
2. Beyond drying, this versatile dryer adeptly handles baking, burning, or curing, elevating your material processing capabilities.
3. Revel in the complex yet user-friendly design, offering straightforward installation and robust long-term operation. Enhance maintenance ease with accessible internal entry for swift repairs.
4. Masterfully adjust air flow, heating temperature, residence time, and feeding speed to achieve the pinnacle of drying precision and excellence.
5. Customize your setup with flexible equipment configurations, incorporating a mesh belt flushing system and a material cooling system as needed for optimal results.
6. Embrace eco-friendly efficiency with a design that recycles most air, significantly enhancing energy savings.
7. Benefit from a unique air distribution system ensuring uniform hot air dispersal, guaranteeing consistent product quality throughout.
8. Choose your desired heat source from steam, heat conduction oil, electricity, or coal (oil) stove support, aligning with your operational needs.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands at the forefront of the industry, expertly crafting an impressive array of drying, granulating, mixing, crushing, dust removal, and transmission equipment. Our expertise shines in designing, manufacturing, and installing bespoke non-standard equipment, tailored to meet diverse needs with precision.
Our products seamlessly integrate into a multitude of sectors, including pharmaceuticals, chemicals, food, feed, biology, and electronics, earning us a reputation for versatility and excellence.
Since our establishment, we have committed to providing unparalleled pre-sale technical support and comprehensive after-sale tracking services. Upholding our guiding principles of 'excellent quality, preferential price, and timely supply,' we stay true to our philosophy of 'honesty, pragmatism, and win-win solutions,' delivering both top-notch services and superior products to our valued clients.
Our esteemed technical team harmoniously blends cutting-edge technological advancements with sophisticated business management strategies. We actively explore market opportunities, facilitating technical exchanges and offering expertise in equipment manufacturing, installation, commissioning, technical training, and product after-sales tracking services, serving various societal sectors with distinction.
With state-of-the-art testing machines at our disposal, we warmly invite customers from diverse backgrounds to conduct material tests and inspect orders, experiencing firsthand our commitment to quality and innovation.
Join us in a collaborative journey towards mutual prosperity and a shared vision for the future. Together, we forge success and innovation hand in hand.
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Offering reasonable prices, ensuring timely delivery, and embracing sincere service as the cornerstone of our development strategy.