Description:
The DW Series Efficient Belt Dryer stands as an epitome of innovation in continuous drying technology, ideal for batch processing. It effectively dries sheet, strip, and granular materials with excellent air permeability. Perfect for use in dehydrating vegetables, catalysts, Chinese herbal medicines, and other high-moisture content materials that cannot withstand high temperatures. This dryer boasts rapid drying speeds, intense evaporation, and superior product quality. For paste-like materials from dehydrated filter cakes, it ensures seamless drying post-granulation or when formed into strips.
Principle:
In operation, materials are uniformly distributed on the mesh belt by the feeder. The belt, composed of 12-60 mesh stainless steel, traverses the dryer, driven by a robust system. Comprising multiple units, each with independent hot air circulation, the dryer efficiently expels tail gas via a dedicated dehumidifying fan, regulated by a precision valve to optimize heat and moisture control. The adjustable belt speed aligns with the material's temperature, ensuring a continuous output of perfectly dried products. Users can personalize the configuration of up and down cycle units and select the number of units required to meet specific needs.
Within the DW Series Efficient Belt Dryer for Medicine and Food Processing Solutions, materials are meticulously spread across a stainless steel mesh belt by an advanced feeder. This belt, crafted from precision 12-60 mesh stainless steel wire, seamlessly moves through the dryer, powered by a sophisticated transmission system. The dryer is a marvel of engineering, comprised of multiple units, each with its own independent hot air circulation system. Special dehumidifying fans efficiently manage exhaust gas, which is skillfully controlled by precise control valves. In the upper circulation unit, air is drawn from the circulating fan into the unit's lower chamber via side air ducts. Here, it is warmed by state-of-the-art heaters and expertly distributed by a distributor, creating a jet flow that permeates through the mesh belt, facilitating the efficient drying process. The hot air flows gracefully through the material layer, ensuring optimal heat and mass transfer. The system's upper chamber is ingeniously linked to the fan inlet, ensuring a seamless gas cycle, with portions discharged via a large exhaust pipe. Simultaneously, the lower circulation unit channels air into the upper chamber first and then downward through the material layer, ensuring complete drying. The up and down loop units offer remarkable flexibility, allowing customization to suit user needs.
The DW Series Dryer excels in dehydrating vegetables, employing an innovative three-stage process. This involves an initial dry section, an intermediate section, and a final dry segment. At the initial stages, where moisture content is high and permeability low, the system uses a thinner material layer, increased running speeds, and elevated drying temperatures, with gas temperatures peaking at 120°C or higher. As the process advances to the final dry section, the material residence time extends 3-6 times longer, and thickness multiplies 2-4 times. For delicate materials requiring temperatures not exceeding 60°C, a carefully regulated 80°C drying gas is applied. The belt dryer's performance is significantly enhanced through a multi-stage combination, achieving unparalleled uniformity in drying results.
Structural Diagram:
Scope of application:
Perfectly tailored for drying sheet, strip, and granular materials with superior air permeability, the DW Series Belt Dryer is especially adept for dehydrated vegetables and Chinese herbal pieces with elevated moisture levels and high temperatures. This innovative dryer is renowned for its swift drying speeds, high evaporation intensity, and superior product quality. When dealing with paste-like materials from dehydrated filter cakes, it can easily accommodate by granulating or rod-shaping them before drying.
Features:
1. The DW Series Belt Dryer minimizes the vibration and impact on materials, preventing particle crushing, making it ideal for drying delicate substances that cannot withstand crushing.
2. Beyond mere drying, this versatile dryer offers capabilities for baking, burning, or curing operations, broadening its application scope.
3. Designed with a sophisticated structure, this dryer is easy to install and supports long-term operation. In the rare event of a malfunction, maintenance is simplified with direct internal access.
4. Adjustable air volume, heating temperature, material residence time, and feeding speed provide users with the power to achieve the most effective drying results.
5. The dryer boasts flexible configuration options, including a mesh belt flushing system and an integrated material cooling system.
6. By recycling most of the air, the dryer ensures exceptional energy efficiency, promoting sustainable operation.
7. Its unique air distribution technology guarantees uniform hot air dispersion, ensuring consistent product quality and reliability.
8. The DW Series Belt Dryer accommodates diverse heat sources, such as steam, heat conduction oil, electricity, or a coal/oil stove, offering users versatile support options.
Technical Parameters:
Product Presentation:
Company Introduction:
At Changzhou Yuanze Drying Equipment Co., Ltd., we are masters in crafting an extensive range of high-quality drying equipment, granulating equipment, mixing apparatus, crushing machinery, dust removal solutions, and transmission systems. With our expertise, we offer bespoke designs, seamless manufacturing, and meticulous installation of non-standard equipment, tailored to fulfill diverse industrial requirements.
Our innovative products find broad applications across various sectors, including pharmaceuticals, chemicals, food processing, animal feed, biotechnology, electronics, and many more, offering unmatched versatility and reliability.
Since our founding, we've committed to providing unparalleled technological support before purchase and comprehensive after-sales service to every customer. We steadfastly uphold our motto of 'excellent quality, competitive pricing, and timely delivery,' while embodying our business philosophy of 'honesty, pragmatism, and mutual success.' Our dedication ensures that clients receive not only exceptional products but also professional, attentive service.
With a highly skilled technical team, we incorporate cutting-edge industry technology and advanced business management models. We proactively explore market opportunities, delivering technical exchanges, equipment manufacturing, installation and commissioning, technical training, and rigorous product after-sales tracking services to all sectors, ensuring peak performance and customer satisfaction.
Equipped with state-of-the-art testing machines, we warmly invite clients from all industries to conduct material tests and inspect their orders, guaranteeing product excellence and reliability.
Join us at Changzhou Yuanze as we collaborate towards mutual success and shared prosperity, forging a bright future together!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Offering competitive prices, ensuring timely delivery, and providing sincere service to drive development.
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