Description:
The DW Series Belt Dryer is a state-of-the-art continuous drying solution perfect for batch production. Designed for drying materials like sheet, strip, and granular items with excellent air permeability, it excels in processing dehydrated vegetables, catalysts, and Chinese herbal pieces, especially those with high water content that require moderate temperatures. This dryer boasts rapid drying speeds, high evaporation intensity, and superior product quality, making it ideal for drying materials like dehydrated filter cakes post-granulation or strip formation.
Principle:
Materials are meticulously spread on a 12-60 mesh stainless steel belt by a feeder, moving steadily within the dryer, powered by an advanced driving device. The dryer is compartmentalized into several units, each with independent hot air circulation and efficient exhaust mechanisms managed by a dehumidifying fan and adjustable regulating valve to optimize heat and moisture removal. The belt speed is adjustable, accommodating material temperature requirements, and ensuring continuous feeding of the dried product. Flexible customization of units is available to meet user-specific demands.
Experience unparalleled efficiency with the DW Series Innovative Belt Dryer, meticulously designed for seamless medicine and food processing. The material in the hopper is artfully spread on the mesh belt by the feeder, utilizing a sophisticated 12-60 mesh stainless steel wire mesh. This mesh belt, a marvel of design, is driven by an advanced transmission device, ensuring smooth movement throughout the dryer. The dryer comprises several units, each boasting an independent hot air cycle, with precise exhaust gas management through specialized dehumidifying fans and control valves. In the upper circulation unit, air from the circulating fan enters the lower chamber from the side air duct. It gracefully ascends through heater 7, is expertly distributed by distributor 6, and then blown into the mesh belt as a powerful jet flow, effortlessly passing through the material into the upper chamber. This sophisticated process completes the heat and mass transfer, with the upper chamber elegantly connected by air ducts and fan inlets. A masterful combination of gas cycles, enhanced by strategically placed control valves and moisture fans, ensures optimal performance. The lower circulation unit mirrors this brilliance, with air entering the upper chamber first, heating efficiently through the heat exchanger, passing through the material layer, and entering the lower chamber. The system's modular design allows for flexible configuration, catering to specific user requirements, making it a versatile choice for various applications.
Tailored to perfection for dehydrating vegetables, the DW Series employs a meticulously crafted three-stage process, ingeniously forming the initial dry section, the intermediate phase, and the final dry section. The early dry section handles materials with high moisture content and poor permeability by employing a thinner material layer, optimizing for quicker running speeds and higher drying temperatures. The initial drying stage impressively accommodates gas temperatures soaring to 120°C or above. As the material progresses to the final dry section, it enjoys an extended retention time, 3-6 times longer than the initial stage, with a material thickness increased by 2-4 times. Ingeniously achieving a material temperature of no more than 60°C, the dryer utilizes approximately 80°C of dry gas. The belt dryer's exceptional performance is masterfully harnessed through a multi-stage combination, delivering uniformly dried products with consistent excellence.
Structural Diagram:
Scope of application:
Embrace the versatility of the DW Series Innovative Belt Dryer, exquisitely suited for drying sheet, strip, and granular materials with stellar air permeability. Particularly ideal for dehydrated vegetables and Chinese herbal pieces with high moisture content, this series excels in high-temperature scenarios. It offers remarkable benefits including rapid drying speed, heightened evaporation intensity, and superior product quality. Even paste materials, such as dehydrated filter cakes, can be effortlessly dried by being granulated or transformed into rod shapes, showcasing the dryer's adaptable nature.
Features:
1. Gentle yet effective, the DW Belt Dryer offers minimal vibration and impact on materials, ensuring particles remain intact, making it perfect for delicate materials that require careful handling.
2. Versatility at its finest, the dryer adeptly handles not just drying, but also baking, burning, or curing operations, offering comprehensive processing solutions.
3. Boasting a complex yet user-friendly structure, this dryer ensures easy installation and long-term operation. It offers convenient internal maintenance for seamless functionality, making upkeep a breeze.
4. Achieve optimal drying results with adjustable parameters, including air volume, heating temperature, material residence time, and feeding speed, allowing for precise customization.
5. Equipped for flexibility, the dryer can feature a mesh belt flushing system and a material cooling system, enhancing its adaptability for various processing needs.
6. Championing energy efficiency, the DW Series recycles most of the air, delivering a sustainable, eco-friendly drying solution.
7. With its unique air distribution device, the dryer ensures even hot air distribution, guaranteeing consistency in product quality every time.
8. Offering diverse heat source options, including steam, heat conduction oil, electricity, or coal (oil) stove support, the dryer is engineered for optimal integration in various settings.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands at the forefront of innovation in drying solutions. We specialize in crafting a diverse range of equipment, including drying, granulating, mixing, crushing, dust removal, and transmission equipment. Our expertise extends to offering bespoke design, manufacturing, and installation of non-standard equipment tailored to your unique requirements.
Our products enjoy extensive applications across various sectors, notably in pharmaceutical, chemical, food, feed, biology, electronics, and more. Industries trust us for our versatility and adaptability.
Since our establishment, we've been committed to delivering exceptional pre-sale technology consultations and comprehensive after-sales service. Guided by our core tenet of "excellent quality, preferential price, timely supply," we embody a business philosophy rooted in "honesty, pragmatism, and win-win principles," ensuring that our clients receive professional service and top-tier products.
Our professional technical team is adept at integrating cutting-edge technology with advanced business management models. We actively explore markets to provide technical exchanges, equipment manufacturing, installation and commissioning, technical training, and robust product after-sales tracking services across all sectors of society.
Equipped with state-of-the-art testing machines, we warmly welcome customers from all industries to conduct material tests and inspect orders, ensuring satisfaction and precision.
With a commitment to mutual benefit and creating a brighter future together, our company is eager to collaborate with you for a win-win partnership!
Business Policy: Building on the foundation of Integrity, valuing Credit as supreme, and Quality as the principle of survival.
Service Tenet: Offering reasonable prices, timely deliveries, and sincere service as a pathway to development.
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