Description:
Introducing the Disc Continuous Dryer, a marvel of efficient conductive drying technology! Its innovative architecture and operational dynamics ensure exceptional thermal efficiency, minimal energy consumption, compact design, straightforward configuration, and effortless operation and control, all within an outstanding operating environment.
Operational Principle:
In our dynamic drying process, wet materials are consistently introduced from the feeder to the topmost layer of the dryer, where a rake arm with blades diligently rotates to incessantly turn the materials. These materials traverse an exponential spiral path across the drying tray's surface. On the compact drying tray, materials shift to the outer edge and subsequently descend to a larger drying tray beneath. Here, they move inward and fall through a central feeding port into the next layer of a compact drying tray. This alternating arrangement of large and small drying plates ensures a seamless flow of materials throughout the dryer.
The hollow drying plates are ingeniously filled with a heating medium, such as saturated steam, hot water, thermal oil, or molten salt at elevated temperatures. Entering from one end of the plate and exiting the other, this medium facilitates optimal drying. The last layer's dried material gracefully descends to the aggregate tray before being conveyed by rake blades to the discharge port. Meanwhile, moisture is efficiently expelled via the top cover's dehumidification port, with vacuum removal options available. To further enhance production, auxiliary equipment like finned heaters, solvent recovery condensers, bag filters, pre-dryers, and induced draft fans can be integrated. Our system adeptly handles paste-like and heat-sensitive materials, enabling solvent recovery and facilitating various operations, including heating, cooling, calcination, sublimation, pyrolysis, and reactions.
Structural Diagram:
Features:
Effortless Regulation
Perfect the drying process by finely adjusting the material layer thickness, spindle speed, number of rake arms, and the type and size of rake blades for optimal results.
Independently manage each drying tray layer, feeding them with hot or cold media to precisely control material temperatures with ease.
Seamlessly calibrate the material residence time for precise outcomes.
Experience uniform drying with a single-directional material flow, eliminating the need for back mixing and ensuring consistent results.
Effortless Operation
Experience the utmost simplicity with our dryer, where the driving and parking operations are designed for ease and efficiency.
Once feeding is halted, the innovative material scraper swiftly clears the dryer, ensuring a clean and residue-free environment within.
A meticulously crafted large inspection door mirror offers unparalleled visibility and access for comprehensive cleaning and observation of the equipment's interior.
Minimal Energy Expenditure
Featuring an exceptionally thin material layer and low spindle speed, our material conveying system requires minimal power, thus optimizing electricity consumption.
Harnessing the power of heat conduction, our dryer achieves superior thermal efficiency, significantly reducing energy demand.
Commitment to Environmental Stewardship
Atmospheric Pressure Type: With reduced airflow velocity and balanced humidity levels, dust particle elevation is minimized. This results in exhaust emissions from the dehumidification outlet being virtually dust-free, supporting cleaner air.
Sealed Type: Equipped with an advanced solvent recovery unit, our system efficiently recovers organic solvents from moisture-laden gases with simplicity and high recovery rates. Tailored for handling flammable, explosive, toxic, and oxidizable materials, it employs protective gas for moisture transport in a secure closed-loop, ensuring safety during drying processes.
Vacuum Type: Operating under a vacuum, this disc dryer is particularly adept at drying thermosensitive materials, preserving their delicate properties.
Effortless Installation
Engineered for seamless integration, our dryer arrives fully assembled and is easily lifted and positioned, simplifying the installation process.
Thanks to its innovative dry tray layout and vertical design, even expansive drying areas require a remarkably small footprint, maximizing space efficiency.
Application Area:
Organic Chemical Products
Our dryer excels in processing a diverse range of organic chemical raw materials and intermediates, including polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, and more, ensuring optimal performance and quality.
Inorganic Chemical Products
Expertly handling various inorganic chemical products such as lightweight and active calcium carbonate, magnesium carbonate, and aluminum hydroxide, our dryer ensures consistent results and quality assurance across the board.
Medicine, Pesticides, and Food
Our dryer supports the drying of critical pharmaceutical elements like ampicillin toxin, Deng salt, and L-phenylglycine, alongside food items such as tea, flower extract, and chocolate powder, catering to both medicinal and consumable needs.
Feed and Fertilizer
Designed to handle a variety of feed and fertilizer components such as potassium carbonate, bio potassium fertilizer, and protein feed, our system ensures effective drying for enhanced product quality.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands as a beacon of innovation in the realm of engineering excellence, specializing in the creation of a diverse array of high-quality drying, granulating, mixing, crushing, dust removal, and transmission equipment. We proudly offer bespoke, non-standard equipment design, manufacture, and installation services, tailored to meet the unique needs of our esteemed clientele.Our versatile product range finds extensive applications across a spectrum of industries, including pharmaceuticals, chemicals, food processing, animal feed, biotechnology, and electronics, delivering unmatched performance and reliability. Since our inception, we have been dedicated to providing exceptional pre-sale technical consultations and comprehensive after-sale support. Upholding our core tenet of "excellent quality, preferential price, timely supply," and guided by a business philosophy centered on "honesty, pragmatism, and win-win strategies," we are committed to delivering superior products and unparalleled service to our valued customers.
Our company boasts a highly skilled technical team, adept at integrating leading-edge technologies and advanced business management practices. We actively explore new market opportunities to offer technical exchanges, equipment manufacturing, installation, commissioning, technical training, and product after-sales follow-up services to diverse sectors.
Equipped with state-of-the-art testing machinery, we warmly invite customers from all sectors to conduct material tests and inspect orders, ensuring the highest standards of quality and precision. Join us on a journey of mutual growth and success. Together, we will forge a prosperous future built on cooperation and shared victories!
Business Policy: Integrity as the Cornerstone, Credit as the Pinnacle, Quality as the Key to Survival.
Service Tenet: Competitive pricing, prompt delivery, heartfelt service driving forward development.
FAQ:
1. Where is your factory?
Nestled in the charming Zhenglu Town within the Tianning District of Changzhou, our esteemed company awaits your presence.
2. How can I get to Your Factory?
A: Effortlessly reach us by flying directly into Pudong or Shanghai Hongqiao International Airport. From there, enjoy a swift journey via high-speed train or bus to Changzhou Railway Station, where we will be delighted to greet you and bring you to our company, conveniently located just 20km away.
If you are already in China, you have the added convenience of flying into Changzhou Benniu Airport or Wuxi Airport. Alternatively, a seamless train or bus ride will bring you to our vibrant city.
We extend an open invitation for you to visit our company at any time, where a warm welcome awaits.
3. Delivery Time?
Expect a delivery timeframe between 10 to 60 days, tailored to the specific machine type, your chosen mode of transport, and the availability of components.
4. What is the quality warranty?
Rest assured, our machines come with a 12-month quality guarantee, affirming their status as new or unused. During this time, we offer complimentary maintenance and spare parts to ensure optimal functionality.
5. What if the machine breaks after the warranty period?
Should any technical issues arise post-warranty, we promptly provide expert advice and effective solutions. Enjoy the peace of mind that comes with our long-term commitment to supplying high-quality replacement parts for those frequently subject to wear.
Services:
Pre-sale Service
We warmly welcome customers to our facility for in-depth discussions on technical requirements, ensuring tailor-made solutions that exceed expectations.
Sales Service
Our dedicated team offers comprehensive equipment debugging based on your specific technical needs. Our skilled engineers will diligently train you in the equipment's features and operational nuances to guarantee peak performance.
The Adjuster
We offer full-spectrum services, including installation, commissioning, maintenance, and training. Benefit from access to vital technical documentation, equipment, software, and GMP certification materials. Our after-sales hotline and annual customer visits ensure we are attuned to your evolving needs and operational challenges.
Quality Assurance
Our unwavering commitment to ISO9001 quality system certification ensures we deliver state-of-the-art equipment that is affordably priced, safe, reliable, and easy to maintain. Experience advanced technology coupled with superior quality.
Enjoy peace of mind with our one-year equipment warranty, backed by top-brand spare parts. Should quality issues like equipment malfunctions or damage occur, we are prepared to repair or replace your equipment at no cost during this period.
We eagerly anticipate forging long-term, mutually beneficial partnerships with esteemed partners globally. Let's embark on a journey of success and collaboration. Welcome.