Description:
The disc continuous dryer stands out as an efficient, conductive continuous drying system. Its innovative structure and operating principle ensure high thermal efficiency, low energy consumption, a compact footprint, straightforward configuration, ease of operation and control, and an excellent operational environment.
Operational Principle:
Wet materials are continuously fed from the feeder to the first layer drying plate atop the dryer, where the rake arm equipped with rake blades constantly flips the materials. The materials proceed in an exponential spiral across the drying tray surface. Transferred from the smaller drying plate to the outer edge, they fall onto the larger drying plate below, moving inward and then descending to the subsequent smaller drying plate through the central feeding port. This alternating arrangement facilitates a seamless material flow throughout the dryer.
The hollow drying plate is infused with a heating medium, including saturated steam, hot water, thermal oil, or high-temperature molten salt, entering from one end and exiting from the other. The dried materials descend from the final drying tray to the aggregate tray and are eventually transported by rake blades to the discharge port. Moisture evaporates and exits through the dehumidification port on the top cover, with the vacuums extracted via the vacuum port. The dried materials at the bottom can be immediately packaged. Enhancing productivity, auxiliary equipment like finned heaters, solvent recovery condensers, bag filters, pre-dryers, and induced draft fans can be integrated. This system efficiently manages the drying of paste-like and heat-sensitive materials, solvent recovery, and operations such as heating, cooling, calcination, sublimation, pyrolysis, and reactions.
Structural Diagram:
Features:
Effortlessly Adjustable
Optimize the drying process by fine-tuning the material layer thickness, spindle speed, number of rake arms, and the type and size of rake blades.
Each drying tray layer can independently receive hot or cold media, allowing precise and effortless material temperature control.
Precisely control the material residence time for optimal drying results.
The material follows a single flow direction, eliminating backmixing and ensuring uniform drying without the need for additional mixing.
Effortless Operation
The operation of driving and parking the dryer is remarkably straightforward.
Once feeding stops, the material scraper swiftly empties all materials inside the dryer.
A specially designed large-sized inspection door mirror enables meticulous cleaning and observation of the equipment's interior.
Minimal Energy Consumption
With a thin material layer and a low spindle speed, our material conveying system requires minimal power, resulting in significantly reduced electricity consumption.
High thermal efficiency and low energy consumption are achieved through superb heat conduction drying.
Environmental Protection Focus
Atmospheric pressure type: The equipment maintains low airflow velocity and high humidity levels internally, making it difficult for dust to rise. Consequently, the exhaust gas from the top dehumidification outlet is virtually dust-free.
Sealed type: Equipped with a solvent recovery device, this system efficiently recovers organic solvents from moisture-carrying gases. The recovery process is straightforward with a high success rate. For hazardous materials, protective gas can be used, ensuring safe operation. Ideal for drying flammable, explosive, and toxic materials.
Vacuum type: Our disc dryer operates under a vacuum, making it perfect for drying temperature-sensitive materials.
Effortless Installation
The dryer is delivered and installed as a single unit. Simply lift and position, and installation is completed with ease.
The vertical layout of the dry trays ensures a large drying area while maintaining a minimal footprint.
Diverse Application Areas:
Organic Chemical Products
Includes polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, nitroanthraquinone, para aminophenol, and other critical organic chemical raw materials and intermediates.
Inorganic Chemical Products
Features products like lightweight calcium carbonate, active calcium carbonate, nanoscale ultrafine calcium carbonate, magnesium carbonate, and more essential inorganic chemicals.
Medicine, Pesticides, Food
Handles various pharmaceutical and food products, including Ampicillin toxin, L-phenylglycine, cefotaxime, vitamin B12, caffeine, tea extracts, and many more.
Feed and Fertilizer
Processes materials such as potassium carbonate, bio potassium fertilizer, protein feed, feed chloramphenicol, mycelium, and other feed and fertilizer products.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a premier manufacturer specializing in a comprehensive range of drying equipment, granulating equipment, mixing equipment, crushing equipment, dust removal equipment, transmission equipment, and more. Our expertise extends to the design, manufacture, and installation of customized non-standard equipment tailored to your unique needs.
Our versatile products find applications across various industries, including pharmaceuticals, chemicals, food processing, feed production, biology, and electronics.
Since our inception, we have been committed to delivering exceptional pre-sale technical consultation and robust after-sale support to every valued customer. Upholding our core tenet of 'excellent quality, preferential price, timely supply' and guided by our business philosophy of 'honesty, pragmatism, win-win,' we strive to offer professional services and superior products to our clients.
Backed by a professional technical team, we integrate cutting-edge technology and advanced business management practices to actively explore markets. We provide comprehensive services, including technical exchanges, equipment manufacturing, installation and commissioning, technical training, and diligent after-sales tracking to serve various sectors of society.
Equipped with state-of-the-art testing machines, we invite customers from all industries to conduct material tests and inspect orders, ensuring absolute satisfaction.
Our company is dedicated to forging a prosperous future with you, fostering mutual benefit and achieving win-win outcomes.
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle.
Service Tenet: Reasonable pricing, timely delivery, and sincere service as the pathway to development.
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