Description:
Our cutting-edge Belt Dryer stands as a hallmark of continuous drying technology, expertly engineered for batch production. It excels in drying sheets, strips, and granules with excellent air permeability and is perfectly suited for materials like dehydrated vegetables, catalysts, and Chinese herbal medicines. Particularly beneficial for high-water-content materials where high temperatures are not permissible, this dryer series boasts rapid drying speeds, impressive evaporation intensity, and superior product quality. Ideal for pasty materials from dehydrated filter cakes, which can be dried efficiently after granulation or forming into strips.
Principle:
The material is uniformly distributed onto the mesh belt by the feeder, utilizing a stainless steel mesh of 12-60 mesh size. Driven by a powerful system, the material traverses the dryer, which comprises multiple independent units. Each unit maintains a distinct hot air circulation, with partial tail gas efficiently expelled by a dehumidifying fan. Exhaust emissions are meticulously managed via a regulating valve, ensuring optimal heat and moisture removal. The mesh belt's movement is adjustable, allowing for precise control over drying conditions. The dried product seamlessly transitions to the feeder in a continuous flow. The flexibility to configure the up-and-down cycle units and the customization of unit numbers cater precisely to the user's specific requirements.
In the sophisticated world of drying technology, the material is meticulously spread onto a stainless steel mesh belt by a precision feeder. This belt, crafted from durable 12-60 mesh stainless steel, is propelled through the dryer by an advanced transmission system. The dryer itself is a marvel of engineering, consisting of multiple units, each boasting an independent hot air circulation system. A state-of-the-art dehumidifying fan expels part of the exhaust gas, while the rest is controlled via precision-engineered control valves. Within the upper circulation unit, air is expertly directed by a circulating fan into the unit's lower chamber, where it ascends through a heater, becoming a jet flow that efficiently permeates the material before reaching the upper chamber. This innovative process ensures optimal heat and mass transfer, with most gases recirculating and only cooler, moisture-laden air expelled. In a mirrored process within the lower circulation unit, air first enters the upper chamber and descends through a heat exchanger, ensuring uniform drying before being partially expelled. This versatile system allows for tailored configurations, adapting seamlessly to specific user requirements, ensuring unparalleled drying efficiency.
Designed for the meticulous dehydration of vegetables, this sophisticated system utilizes three interconnected units to form the initial dry section, intermediate section, and final dry section. During the preliminary drying phase, where materials contain significant moisture, advanced drying techniques are employed: thinner material layers, accelerated speeds, and elevated temperatures reaching beyond 120°C to optimize permeability. As materials transition to the final dry section, their retention time extends 3-6 times longer than in the initial phase, with material thickness increasing 2-4 times. To maintain material integrity without exceeding 60°C, strategic utilization of 80°C dry gas is employed. This multi-stage combination not only enhances the performance of the belt dryer but ensures exceptionally uniform drying, resulting in superior product quality.
Structural Diagram:
Scope of application:
This dryer is expertly crafted for materials such as sheets, strips, and granules that require robust air permeability. It is particularly adept at processing dehydrated vegetables and Chinese herbal slices, notorious for their high moisture content and temperature sensitivity. The rapid drying speed, exceptional evaporation intensity, and premium product quality set this series of dryers apart. Additionally, it can efficiently process paste-like materials, such as dehydrated filter cakes, once they are granulated or rod-shaped.
Features:
1. The remarkable design of this belt dryer ensures minimal vibration and impact, safeguarding delicate material particles from crushing. This makes it ideal for drying materials that must remain intact.
2. Beyond mere drying, this versatile dryer excels in baking, burning, and curing operations, offering unmatched flexibility in material processing.
3. With its intricate structure, this dryer is easy to install and supports long-term operation. Its design allows for internal maintenance, ensuring simple and efficient repairs.
4. The system's adaptability allows precise control over air volume, heating temperature, material residence time, and feeding speed, optimizing drying outcomes.
5. Featuring a versatile equipment configuration, the system can be enhanced with a mesh belt flushing system and material cooling capabilities, tailor-made to user specifications.
6. Significantly, the system recycles most of the air, ensuring exceptional energy efficiency and reduced operational costs.
7. A unique air distribution device guarantees uniform hot air distribution, assuring consistent product quality across batches.
8. The heat source options are diverse and adaptable, including steam, heat conduction oil, electricity, or coal (oil) stoves, catering to a variety of operational needs.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. is a distinguished leader in the creation of a broad gamut of drying equipment, granulating equipment, mixing apparatus, crushing devices, dust removal mechanisms, transmission systems, and a plethora of other pioneering solutions. We proudly offer bespoke, non-standard equipment design, manufacturing, and installation services, tailored to meet the unique demands of diverse industries.
Our versatile product range finds extensive applications across a multitude of sectors, including pharmaceuticals, chemicals, food production, animal feed, biotechnology, electronics, and many more.
Since our establishment, we have consistently delivered outstanding pre-sale technical expertise and comprehensive after-sale follow-up services to every valued customer. We hold fast to our guiding principles of 'excellent quality, competitive pricing, and prompt supply,' while embracing our core business philosophy of 'honesty, pragmatism, and mutual benefit.' Our commitment is to provide exceptional products and professional services to our clients.
Our talented technical team embraces the latest industry innovations and sophisticated business management practices to vigorously explore market opportunities. We engage in technical exchanges, fabrication of equipment, installation, commissioning, technical training, and diligent product after-sales support for all sectors of society.
Equipped with state-of-the-art testing machines, we warmly welcome customers from every industry to conduct material trials and inspect orders, ensuring transparency and satisfaction.
Join hands with us as we forge a future of mutual prosperity and success!
Business Policy: Integrity as our cornerstone, Credibility as our paramount, Quality as our principle for survival.
Service Tenet: Offering reasonable pricing, punctual delivery, and heartfelt service to foster development.
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