Overview:
Our Double-cone rotary vacuum drier is a sophisticated piece of equipment that seamlessly blends mixing with vacuum drying. This state-of-the-art process involves placing the material to be dried within a sealed chamber, where it is uniformly heated. A vacuum system then extracts the moisture, which travels from the material's core to its surface, facilitated by a pressure or concentration differential. The water molecules gain kinetic energy, overcoming molecular attraction, and migrate to the low-pressure vacuum chamber, where they are efficiently removed by the vacuum pump, successfully separating from the solid.
Features:
- Operating consistently below atmospheric pressure, our vacuum drying process minimizes the presence of gas molecules, resulting in low density and reduced oxygen content. This environment is ideal for drying materials prone to oxidation, significantly decreasing the risk of bacterial contamination.
- Vacuum drying excels in its ability to vaporize moisture at low temperatures, making it particularly advantageous for producing heat-sensitive pharmaceutical materials. This low-temperature drying method ensures product integrity and quality.
- The vacuum drying process effectively prevents surface hardening, a common issue caused by significant pressure differences. By eliminating this phenomenon, the material's surface remains intact and unhardened.
- With a minimal temperature gradient between the material's interior and exterior, our vacuum drying allows for self-movement and collection of moisture through reverse osmosis, thereby reducing losses typically associated with traditional hot air drying methods.
Structural Diagram:
Principle:
The double-cone drier features a rotating dual-cone tank, designed to operate under vacuum. Steam or hot water circulates through the jacket, heating the tank effectively. As the wet material absorbs heat, evaporated vapor is efficiently extracted by the vacuum pump through the vacuum exhaust pipe. The vacuum state of the tank, combined with its rotation, facilitates continuous movement of the material, accelerating drying speed, enhancing drying efficiency, and ensuring uniformity in drying performance.
Impact Factors:
- To achieve optimal drying results, consider the conditions of the dried material, including its shape, size, and stacking method. Factor in moisture content, density, and viscosity. Enhance the vacuum drying speed by elevating the initial material temperature and undertaking pre-treatments post-vacuum filtration. Crucially, reduce the material's moisture content to expedite drying.
- A higher vacuum degree greatly facilitates the vaporization of water at lower temperatures, yet may impede heat conduction, affecting material heating efficiency. It is vital to tailor the vacuum degree to the material's characteristics to boost drying speed. Generally, ensure the vacuum doesn't fall below 104Pa to maintain effectiveness.
Applicable Scope:
This equipment is expertly crafted for vacuum drying and mixing of powders and granules in sectors like pharmaceuticals, food, and chemicals. It is particularly advantageous for handling materials that meet the following criteria:
1. Inability to withstand high temperatures or heat sensitivity;
2. Likelihood of oxidation and potential for hazards;
3. Necessity for solvent recovery and toxic gas extraction;
4. Demand for minimal residual volatile content;
5. Need for comprehensive and uniform material mixing.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands at the forefront of the industry with its specialization in crafting top-tier drying, granulating, mixing, crushing, dust removal, and transmission equipment. Our portfolio extends to custom-designed non-standard equipment tailored to meet the unique needs of every client, ensuring excellence in design, manufacturing, and installation.Our cutting-edge products find applications across a broad spectrum of industries, including pharmaceutical, chemical, food, feed, biology, electronics, and more, cementing our position as a leader in versatile industrial solutions. Since our establishment, we've been committed to delivering superior pre-sale technical guidance and comprehensive after-sale tracking services to our esteemed clientele. Our company ethos, encapsulated by the motto 'excellent quality, preferential price, timely supply', coupled with our business philosophy of 'honesty, pragmatism, win-win', ensures that our clients receive not only exceptional products but also unparalleled service.
Backed by our proficient technical team, we integrate cutting-edge technology with advanced business management strategies to proactively explore market opportunities. We facilitate technical exchanges, equipment manufacturing, installation and commissioning, technical training, and meticulous after-sales tracking services to various sectors of society.
Our facilities boast an array of testing machines, warmly inviting customers from all sectors to conduct material tests and inspect orders, underpinning our commitment to quality and customer satisfaction. Join hands with Changzhou Yuanze Drying Equipment Co., Ltd., as we embark on a journey of mutual success and innovation, building a prosperous future together!
Business Policy: Integrity is the cornerstone, credit is paramount, and quality is the principle of survival.
Service tenet: Offering reasonable pricing, ensuring timely delivery, and providing sincere service as the foundation for development.
Qualification Certificate:
FAQ:
1. Where is your factory located?
Our factory proudly stands in Zhenglu town, Tianning District, Changzhou.
2. How can I reach your factory?
A: You can fly directly to either Pudong or Shanghai Hongqiao International Airport. From there, take a high-speed train or bus to Changzhou Railway Station, and we will arrange a pickup. Our company is conveniently located about 20km from the station.
If you're in China, consider flying to Changzhou Benniu Airport or Wuxi Airport or taking a train or bus to our city.
We warmly invite you to visit our company whenever convenient.
3. What is the delivery time?
The delivery timeframe ranges from 10 to 60 days, contingent on machine type, transportation method, and parts availability.
4. What is the quality warranty period?
Our machines are assured as new (or unused) for 12 months. During this warranty, we offer free maintenance and spare parts due to any quality issues.
5. What if the machine malfunctions after the warranty period?
Should a failure occur post-warranty, we immediately supply technical advice and solutions. We ensure a continuous supply of high-quality parts for those prone to wear.
Services:
Pre-sale service
We warmly invite our clients to visit and engage in face-to-face discussions to understand technical requirements better.
Sales service
We meticulously configure the equipment to meet specific technical data requirements. Our engineers provide thorough training on equipment characteristics and operational nuances to ensure peak performance.
The Adjuster
We deliver comprehensive installation, commissioning, maintenance, and training services. Alongside, we provide essential technical details, equipment, software, and GMP certification materials. Our after-sales hotline is always open, and we schedule annual visits to understand customer needs and resolve operational issues with their equipment.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, we are wholeheartedly dedicated to the rigorous adherence to ISO9001 quality system certification standards. Our unwavering commitment ensures the provision of state-of-the-art equipment that embodies advanced technology and superior quality. Experience the peace of mind with equipment that is not only safe and reliable but also budget-friendly and effortlessly maintainable.
Enjoy a full year of security with our comprehensive warranty period. Our equipment, crafted with components from prestigious and reputable brands, promises unwavering reliability. Should any quality issues arise, such as equipment failure or damage, within this period, our team will promptly provide repair or replacement services free of charge, ensuring your operations remain seamless.
We eagerly anticipate building enduring and fruitful partnerships with global collaborators. Join us in establishing a collaborative relationship characterized by mutual benefits and shared success. We warmly invite you to embark on this journey of prosperity together.