Overview:
A centrifugal spray dryer is an essential tool in industrial production, utilizing a centrifugal atomizer to efficiently dry liquid materials. It plays a pivotal role in spray drying, a process extensively applied in liquid formation and drying industries. This method is perfect for generating powders and granules from solutions, emulsions, suspensions, and pumpable liquid raw materials. When standards for particle size distribution, residual moisture, bulk density, and particle shape are crucial, spray drying is the ideal choice.
Principle:
The centrifugal spray dryer operates by drawing air through a filter and heater into the air distributor at the dryer's apex. The hot air enters the dryer in a spiraled, even manner. The feed liquid, filtered and pumped from its tank, is atomized into fine mist droplets by the centrifugal atomizer. This mist contacts the hot air co-currently, allowing rapid evaporation of water and drying the product in an extremely short time. The finished product exits through the drying tower's base and cyclone separator, while waste gas is expelled by the fan. Users can select heating and dust collection modes based on specific needs.
Structural Diagram:
Features:
1.Experience the unparalleled speed of drying, where the atomized material's surface area skyrockets, allowing 95% to 98% moisture to evaporate instantly in the hot air stream. The entire drying process takes only 5-15 seconds, epitomizing instantaneous drying.
2. Our specialized air distribution device minimizes equipment resistance while significantly enhancing the dryer's air handling capabilities.
3. Simplify your production process with this system, which is perfect for continuous control operations. Transform liquids with 40-90% moisture content into powder in one drying step, eliminating the need for crushing, screening, and boosting product purity.
4. Capable of completing drying in a flash, this dryer is ideal for heat-sensitive materials, preserving their inherent color, fragrance, and taste.
5. The resulting product offers excellent dispersibility, fluidity, and solubility, with adjustable particle size, looseness, and moisture content within specified ranges.
Scope of Application:
1. Food Industry: Our high-speed centrifugal spray dryer caters to the diverse needs of the food industry, handling products like milk powder, tickle, cocoa milk powder, milk substitutes, pig blood powder, and egg white (yellow) with precision and efficiency.
2. Foods and Plants: Experience exceptional drying solutions for oats, chicken juice, coffee, instant tea, flavored meat, proteins, soy, peanut protein, and hydrolysates, ensuring flavor retention and nutritional integrity.
3. Sugars: Optimize the production of corn syrup, corn starch, glucose, pectin, maltose, and potassium sorbate with our advanced spray drying technology, delivering consistent quality and performance.
4. Plastic Resins: Achieve superior results with AB, ABS emulsion, urea-formaldehyde resin, phenol formaldehyde resin, polyethylene, polyfluoride, and ethylene, using our expert drying solutions tailored for the chemical industry.
5. Chemical Industry: Enhance your operations with effective drying of sodium fluoride (potassium), dye pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid, amino acids, and silica, ensuring optimal performance and quality.
6.Ceramics: Our spray dryer efficiently processes materials like alumina, ceramic tile material, magnesium oxide, and talcum powder, meeting the rigorous demands of the ceramics industry.
Key Points:
1.Contact Between Hot Air and Droplets: Ensuring optimal contact between hot air and droplets is crucial for effective heat exchange. Our spray drying chamber is designed to accommodate cocurrent, countercurrent, or mixed flow directions and angles, maximizing efficiency and product quality.
2. Atomization: Achieving a uniform droplet size distribution is vital for a high-quality product. Our sophisticated atomization system ensures consistent droplet size, resulting in superior product uniformity and a high qualified rate.
3. Tube Angle and Cone Angle Design: With nearly 1,000 spray dryers produced, we possess a wealth of experience and data, enabling us to share insights and best practices with our clients for optimal design and performance.
Technical Parameters:
Product Presentation:
Company Introduction:
Changzhou Yuanze Drying Equipment Co., Ltd. stands at the forefront of innovation, specializing in the creation of top-tier drying, granulating, mixing, crushing, dust removal, and transmission equipment. We excel in delivering bespoke equipment design, manufacturing, and installation services, tailored to meet the unique demands of our clients.Our versatile products are indispensable across a myriad of industries, including pharmaceuticals, chemicals, food production, animal feed, biotechnology, electronics, and beyond. Since our establishment, we have been unwavering in our commitment to providing exceptional pre-sale technical consultation and meticulous post-sale support to every customer. We uphold our core principles of 'excellent quality, competitive pricing, and timely delivery' and embrace a business philosophy of 'integrity, pragmatism, and mutual success,' ensuring professional service and superior products for all our clients.
A dynamic and skilled technical team drives our company forward, integrating cutting-edge technology with advanced business management strategies. With a proactive approach, we explore market opportunities and offer technical exchanges, equipment crafting, installation, commissioning, technical training, and comprehensive after-sales support to all sectors of society.
Equipped with state-of-the-art testing machines, we warmly invite customers from diverse industries to conduct material tests and inspect orders, ensuring complete satisfaction. Our company is eager to collaborate with you, fostering mutual benefit and success as we build a brighter future together!
Business Policy: Integrity as the Foundation, Credit as the Supreme, Quality as the Survival Principle
Service Tenet: Providing reasonable prices, timely delivery, and sincere service as a foundation for development
FAQ:
1. Where is your factory?
Our company is strategically located in Zhenglu Town, Tianning District, Changzhou, providing easy access and connectivity for our clients.
2. How can I get to Your Factory?
A: Travel seamlessly to our facility by flying directly to Pudong or Shanghai Hongqiao International Airport. Then, board a high-speed train or bus to Changzhou Railway Station, where we will warmly welcome you and ensure a smooth journey to our company. Located just 20km away from the station.
If you're already in China, consider flying to Changzhou Benniu Airport or Wuxi Airport, or take a train or bus directly to our city. We eagerly anticipate your visit and are committed to providing an exceptional experience.
We sincerely welcome you to our company at any time and look forward to demonstrating our capabilities and hospitality.
3. Delivery Time?
Our delivery time ranges from 10 to 60 days, depending on the specific machine type, transportation mode, and parts availability, ensuring timely and efficient service.
4. What is the quality warranty?
Our machines are guaranteed to be new and unused for a period of 12 months, during which we offer free maintenance and spare parts for any quality-related issues, ensuring peace of mind and reliability.
5. What if the machine breaks after the warranty period?
In the event of a machine failure, we promptly provide technical assistance and solutions. For easily wearable parts, we assure a long-term supply of high-quality replacements, supporting your operations seamlessly.
Services:
Pre-sale Service
We cordially invite our customers to visit our company for a comprehensive, face-to-face discussion regarding their specific technical requirements, ensuring tailored solutions and client satisfaction.
Sales Service
Our dedicated team is responsible for fine-tuning equipment according to customer specifications, ensuring optimal performance. Our skilled engineers provide thorough training on equipment features and operational points to maximize efficiency and output.
The Adjuster
Our suite of unmatched services includes professional installation, seamless commissioning, expert maintenance, and comprehensive training. We furnish essential technical information, cutting-edge equipment, software solutions, and comprehensive GMP certification materials. To ensure unparalleled customer satisfaction, we have established a dedicated after-sales service hotline and schedule annual visits by our staff to deeply understand customer needs and address any operational challenges encountered during the use of our equipment.
Quality Assurance
At Changzhou Yuanze Drying Equipment Co., Ltd, we are unwavering in our adherence to the rigorous ISO9001 quality system certification standards. Our commitment is to deliver innovative and high-quality equipment characterized by state-of-the-art technology, safety, reliability, and ease of maintenance, all at an affordable price point.
We stand by our equipment with a one-year warranty during which all spare parts, sourced from renowned brands, ensure durability and performance. Should quality issues such as equipment failure or damage arise within this period, we pledge to repair or replace the equipment at no cost to you.
We eagerly anticipate establishing enduring partnerships globally, fostering relationships built on mutual benefit and success. Welcome to a future of collaborative growth.
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