Description:
The Disc Continuous Dryer is a superior, conductive drying solution known for its unparalleled thermal efficiency, minimal energy consumption, compact footprint, straightforward configuration, and ease of operation and control, all within an excellent working environment.
Operational Principle:
Wet materials are consistently fed to the uppermost drying plate. A rotating rake arm ensures continuous flipping, guiding materials through the drying tray surface in a spiral flow. Materials transition from small to large drying trays alternately, descending through the dryer layers for a thorough drying process.
Heating mediums such as saturated steam, hot water, thermal oil, and high-temp molten salt traverse the hollow drying plates from one end to the other. Dried materials slide to the aggregate tray, transported to the discharge port, while moisture exits through a dehumidification or vacuum port. Auxiliary equipment like finned heaters, solvent recovery condensers, and bag filters enhance production capacity, making it ideal for drying heat-sensitive materials and enabling operations like heating, cooling, calcination, and more.
Structural Diagram:
Features:
Effortless Regulation
Optimize the drying process by adjusting the material layer thickness, spindle speed, and rake arm configurations.
Independently control the temperature of materials with separate cold and hot media feeds for each drying tray layer.
Precisely manage material residence time.
Ensure uniform drying with a single material flow direction, eliminating backmixing and the need for additional mixing.
Effortless Operation
The driving and parking operation of the dryer is remarkably straightforward, ensuring minimal hassle.
After halting the feeding, the material scraper swiftly evacuates the material inside the dryer, ensuring rapid clean-up.
The specially designed large-sized inspection door mirror allows for meticulous cleaning and thorough observation of the equipment's interior.
Minimized Energy Consumption
With a very thin material layer, low spindle speed, and an efficient material conveying system, power requirements are minimal, leading to lower electricity consumption.
Heat conduction drying boasts high thermal efficiency and significantly reduced energy consumption.
Eco-Friendly Solution
Atmospheric Pressure Type: The low airflow velocity within the equipment and the controlled humidity levels make dust floatation improbable. As a result, the exhaust gas from the top dehumidification outlet is nearly dust-free.
Sealed Type: Fitted with a solvent recovery device, it adeptly recovers organic solvents from moisture-laden gases. The device is straightforward and offers a high recovery rate. For flammable, explosive, toxic, and oxidizable materials, protective gas can be used for closed-loop circulation, ensuring safe operations. Ideally suited for drying hazardous materials.
Vacuum Type: Operating under vacuum conditions, this disc dryer is perfect for drying heat-sensitive materials.
Simple Installation Process
The dryer is constructed and transported as a single unit. It only needs to be lifted and positioned, making installation incredibly easy.
Thanks to the dry tray layout and vertical installation, even large drying areas occupy minimal floor space.
Application Areas:
Organic Chemical Products
Organic chemical raw materials and intermediates such as polyvinyl chloride resin, polytetrafluoroethylene resin, fumaric acid, anthraquinone, nitroanthraquinone, para aminophenol, melamine, cyanuric acid, para aminobenzenesulfonic acid, antioxidant 168, naphthol As, stearate, aniline, nitroaniline, dipentaerythritol, chlorinated paraffin, calcium formate, triethylenediamine, sodium benzenesulfonate, isophthalic acid, sodium dimethyl pentasulfonate, thiourea, oil-soluble aniline black dye, acid black dye, and more.
Inorganic Chemical Products
Lightweight calcium carbonate, active calcium carbonate, nanoscale ultrafine calcium carbonate, magnesium carbonate, aluminum hydroxide, white gray black, strontium carbonate, barium carbonate, potassium carbonate, lithopone, sodium hydroxides, barium sulfate, potassium sulfate, microsphere catalysts, magnesium hydroxide, copper sulfate, nickel sulfate, nickel ammonium nickel sulfate, sodium molybdate, sodium chloride, cryolite, iron oxide red, lithium hydroxide, nickel hydroxide, zirconium hydroxide, calcium phosphate, sulfur, and more.
Medicine, Pesticides, Food
Ampicillin toxin, Deng salt, L-phenylglycine and intermediates, cefotaxime, ceftriaxone, acetaminophen, cimetidine, vitamin B12, vitamin C, medicinal salt, medicinal aluminum hydroxide, medicinal magnesium metasilicate, caffeine, tea, flower extract, ginkgo biloba leaves, chocolate powder, starch, corn germ, and other raw materials and pharmaceutical intermediates.
Feed and Fertilizer
Potassium carbonate, bio potassium fertilizer, protein feed, feed chloramphenicol, mycelium, bran, distiller's grains, grains, seeds, herbicides, cellulose, feed calcium hydrogen phosphate, and more.
Technical Parameters:
Product Presentation:
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